Warning, Important – Elkhart Brass Copperhead 8593-04 Monitor User Manual

Page 8

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8

INSTALLATION INSTRUCTIONS
Installation Overview:



Installation Step 1: Mount and Wire All System Components

Warning:

It is up to the system designer to appropriately handle the open circuit

condition of the stow signal. In the open circuit mode there is no source to turn off the
stow signal load, which may lead to erroneous signal indications if not handled properly.
The stow signal is capable of sinking 250mA maximum. Exceeding this value may blow
the internal fuse and the stow output will no longer be able to provide a ground.

Important:

Most test lights draw in excess of 1A.

Monitor Mounting –

3”-150# Flat Faced Flange: Attach 3”-150# ANSI pattern

companion flange to water supply pipe so that the bolt

pattern will allow the monitor to be installed in the straight

ahead position. Alignment is correct when the straight

ahead position is centered between adjacent flange holes.

Attach monitor inlet flange to companion flange on water

supply pipe with four (4) 2½” 5/8-11 UNC grade 5,

stainless steel bolts & nuts. Seal flange joint with gasket, or

suitable flange sealant. Most wafer type butterfly valves

have seats that serve as flange gaskets, and separate

gaskets or sealant is not required. Apply Loctite 242 or

equivalent to bolt threads before tightening nuts. Torque to

60-70 ft-lbs.

Warning:

The piping must be able to withstand a horizontal reaction force of at least

900 lbs at the height of the discharge eblow, and from any angle of rotation that the
monitor is capable of turning. Serious injury to personnel and equipment can result from
improper installation.

Warning:

When installing the monitor on a raised face companion flange, it is critical

that the bolts be tightened uniformly to prevent misalignment of the monitor relative to
the flange or valve. If the monitor becomes misaligned, the base flange will fracture and
fail when the bolts on the

“high” side are tightened.

Step 1 – Mount and Wire All System Components
Step 2 – Communication Address
Step 3 – Program Settings
Step 4 – System Programming

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