EUCHNER SOM-4E-0A-C1 - Manual (Page 3)

Translation of the original operating instructions SOM-4E-0A-C1
Connecting instruction (abridged version)
"AS-i Safety Relay Output Module with Diagnostic
Slave and 1 EDM input"
Notes on using these connecting and operating instructions
This connecting and operating instruction contains information regarding the proper
and effective use of the AS-i Safety relay output module.
Safety precautions and warnings are designated by the symbol
EUCHNER GmbH + Co. KG is not liable for damage resulting from improper use
of its equipment. Familiarity with these instructions constitutes part of the
knowledge required for proper use.
© Reprint and reproduction, in whole or in part, only with the explicit permission of:
EUCHNER GmbH + Co. KG
Kohlhammerstraße 16 * D-70771 Leinfelden-Echterdingen
Tel. +49(0)711/7597-0
Fax +49(0)711/753316
Internet: http://www.euchner.de
This short description of the connection and operating instruction is a part of the
scope of delivery.
Application
The "AS-i Safety Relay Output Module with Diagnostic Slave and 1 EDM in-
put" is a decentralized output module for safe control of actuators in the
safety bus system AS-i Safety at Work (SaW).
The module SOM-4E-0A-C1 is controlled by a safety monitor respectively a
gateway with integrated safety monitor.
A special characteristic of the module is its two types of AS-i addresses:
- Safe AS-i address
SOM-4E-0A-C1 monitors to the communication on the safe address and switch-
es based on the data listened in.
- Not safety-related AS-i address
The not safety-related AS-i address is used for diagnosis and for PLC-controlled
switching.
All SaW output modules with the same safe AS-i adress are switching simulta-
neously.
The module SOM-4E-0A-C1 is certified according to EN 62 061, SIL 3 and
EN 13 849, Performance Level e.
Safety characteristics
1. The specified PFD and PFH D values refer to the maximum power-on time of
12 months and a maximum service life of 20 years, according to EN ISO 13 849-1.
The maximum cycle time of the module (also under the assumption of errors) is
50 ms from the concern of the code sequence to the shutdown of the relay.
In addition to the reaction time of the monitor and of the inputs must also be con-
sidered.
Safety Requirements
• In the device two relays connected in series and positively-driven are used.
• If one of the two relays is not switching (e.g. for stuck contact), the module will re-
cognize this.
• The contact sets 1.13/1.23 and 1.14/1.24 are realized with the same relays and not
independent.
• 1.13, 1.23, 1.14, 1.24 are potential-free contacts without cross-circuit monitoring.
• If two independent contactors connected in series are to be controlled with the de-
vice, it is to be ensured that the line between the contactors and the device can get
no connection to another potential to prevent an unwanted switching-on of the con-
tactors.
• The input 1.Y1 is – as well I1 ... I3 – a standard AS-i input.
Assembling Disassembling
The module is mounted on 35 mm standard rails acc. to DIN EN 50 022.
For assembling, position the device on the upper edge of the standard rail and
snap it onto the bottom edge then.
Maintenance
The proper function of the AS-i Safety Relay Output Module within the system to
be secured, i.e. the safe shutdown following the triggering of an assigned safe
sensor or switch, is to be checked at least annually by the safety officer.
Programming of the safety-related AS-i address
1. Move the switch of the device to PRG.
2. Set the requested address using a handheld programming device or an AS-i mas-
ter.
3. Check the programmed address using a handheld programming device or an AS -i
master.
4. Check the ID code of the slave using a handheld programming device or an AS -i
master. The code should be „F“.
5. Check the ID1 code of the slave using a handheld programming device or an AS -i
master. The code should correspond to the tens digit of the address.
6. Check the ID2 code of the slave using a handheld programming device or an AS -i
master. The code should correspond to the digit of the address.
7. Check the IO code of the slave using a handheld programming device or an AS -i
master. The code should be „7“.
8. If all the steps from 3 to 7 were correctly, please continue with step 9. Otherwise
repeat from step 1 again.
9. Move the switch of the device to RUN.
Programming of the not safety-related AS-i address
The address can be set using a handheld programming device in RUN-position of the
switch.
Specified normal operation of the module:
The AS-i Safety Relay Output Module is a decentralized output module
for safe control of actuators in the security bus system AS-i Safety at
Work (SaW).
For connection and commissioning of the SaW module the knowledge
is assumend of the connecting und operating instructions as well as op-
erating instructions of ASIMON configuration and diagnostic software
(see accessories – ordering information).
Person protective function:
SaW modules integrated in the Safety bus systems AS-i safety at Work
fulfill a person protective function. Inappropriate installation puts the
function in risk! The manufacturer of the machine/plant at that one the
safety related devices is used is responsible for the correct and safe to-
tal function of all single safety components! Depending on the choice of
safety components to be used the safety system as a whole may also
be assigned to a lower safety category.
Id.
-No.: 10
3572 - I
ssue date: 20
11-3-
28

Subj
ect to
chan
ge with
out
p
rior no
tice
Euchner GmbH+Co.KG YoC: 2011
Kohlhammerstr. 16 70771 Leinfelden
AC-15, DC-13 3 A 30 V
Version No.: 13438
Safety Version: V4.1
0 2 1 1 3 1 0 1 2 3 4 5 0 0 0 1
FA.0001
SOM-4E-0A-C1
103489
AS-i Safety Relay
Output Module
Characteristics Value Standard
Safety category 4 EN 954-1
EN 13 849-1:2008
Performance Level (PL) e EN 13 849-1:2008
Safety Integrity Level (SIL) 3 IEC 61 508
Service life (TM) [year] 20 EN 13 849-1:2008
Maximal power-on time (month) 12 IEC 61 508
PFD 1 2 * 10 -5 IEC 61 508 EN 62 061
PFH D 1 
(Probability of a dangerous loss per hour)
3,3 * 10 -9
Max. system reaction time [ms] 50 IEC 61 508
Control and indicating elements, configuration
See <data sheetSOM-4E-0A-C1> and <manual ASIMON configu-
ration software>.
Ensure appropiate installation:
Electrical installation is to be performed by trained expert personnel.
During installation care must be taken that supply and signal leads and
also the AS-i bus cable are laid separately from power cables. In the
switchgear cabinet it must be ensured that appropriate spark-quenching
equipment is used with contactors. Where drive motors and brakes are
used, attention must be paid to the installation instructions in the corre-
sponding operating instructions. Please note that the maximum line
length of the AS-i bus cable is 100 m. Cables above that length require
the use of a suitable circuit extension.
It is essential to adhere to the prescribed fusing; this is the only way of
guaranteeing safe disconnection in the case of a fault.
This is to be performed by activating each safe AS-i slave at least once
per year and visually inspecting the switching behaviour of the output
circuits of the AS-i safety monitor.
The maximum switch-on time and total operating time depends on the
PFD value selected for the overall failure probability.
When the maximum switch-on time has been reached (three, six or
twelve months), the safety system must be checked to ensure that it is
functioning correctly by prompting the shutdown function.
When the total operating time has been reached (20 years), the device
must be checked at the manufacturer's factory to ensure that it is func-
tioning correctly.
The proper safety function of the device must be verified in the asset in
any case!
[1]
[2]
[2]
[3]
[1]
I1, I2, I3 standard inputs I1, I2 and I3
1.13, 1.14 safety output contact set 1
1.23, 1.24 safety output contact set 2
I-, I+ supply voltage for inputs
1.Y1 EDM (input for electronic device monitoring)
ASI+, ASI– AS-i network connection
Label LEDs State Signal / description
PWR
green
no operating voltage
1 Hz
operating voltage present, safety-related AS-i
address and/or AS-i AB address is „0“
operating voltage present
FAULT
red
AS-i communication OK
no data exchange with AB slave
OUT
yellow
output relays contacts open
1 Hz
restart inhibit, waiting for the start signal, the output
relays switch-on after the start signal
8 Hz
device is in unlockable error state.
Waiting for "reset of error condition signal". After
receiving this signal the device follows up with nor-
mal operation.
output relays contacts closed
ALARM
red
AS-i output bit A0 is not set
AS-i output bit A0 is set
I1, I2, I3,
1.Y1
yellow
the corresponding input is not connected
the corresponding input is connected
(running light) switch is adjust to PRG position
LED on LED flashing LED off
In case all LEDs are blinking simultaneously in fast rythm a fatal error
has been detected.
This message is reset by a short-run disconnection of the power supply
(Power On Reset).
PRG
protective mode not possible. Programming of safety-related AS-i addresse enabled.
RUN
protective mode possible. Programming of not safety-related AS-i addresse enabled
ADDR
addressing socket
ASI+ ASI–
I –
I 1
1.13
ASI +
I +
I 2
1.14
ASI –
I +
I 3
1.23
NC
I +
1.Y1
1.24
NC
ADDR
RUN PRG
N
K2
K1
L1 L2 L3
Motor
1.Y1
1.14 1.13
I+
L
I 1 I 3 1.Y1 I 2
I –
I 1
1.13
ASI +
I +
I 2
1.14
ASI –
I +
I 3
1.23
NC
I +
1.Y1
1.24
NC
ADDR
RUN PRG
FAULT ALARM
PWR OUT