EUCHNER ESM-2H2 Series - Manual

User Information
1
EUCHNER GmbH + Co. KG Kohlhammerstraße 16 D-70771 Leinfelden-Echterdingen Tel. +49/711/75 97-0 Fax +49/711/75 33 16 www.euchner.de [email protected]
2-Hand Safety Relay, Series ESM-2H2..
• Up to PL e, SILCL 3, category 4
Correct Use
The ESM-2H2.. 2-hand safety relay is an extremely
compact, universal safety two-hand control unit. It
complies with EN574, Typ III C, and is intended for use
in safety circuits that are designed in accordance with
EN 60204-1, e.g. on presses, punches and bending
tools. Due to the internal error monitoring, the 2-hand
safety relay can be used, despite very compact dimen-
sions, for all applications up to the highest safety cate-
gory 4 and PL e according to EN ISO 13849-1, SILCL 3
according to EN 62061 or Typ III C according to EN 574.
Features • 2 safe, redundant relay outputs
• Cyclical monitoring of the output contacts
• Feedback loop for monitoring downstream contactors or
expansion modules
• Short circuit and earth fault monitoring
• Extrem compact housing
Function
The EUCHNER 2-hand safety relay ESM-2H2.. is suitable
for setting up and monitoring two-hand circuits and is used
to protect the operators. Dangerous work steps can only be
triggered when both two-hand buttons connected are ope-
rated simultaneously, i.e. within 0.5s.
It is to be ensured a single fault or a malfunction does not
result in the loss of the safety function and every fault is
detected by the cyclic self-monitoring at the latest prior to
the next actuation.
When the operating voltage is applied to A1-A2 and the
feedback loop X1-X2 is closed, the ESM-2H2.. is ready for
use. To be able to initiate a switching operation, the output
relays must be de-energized. The output relays only switch
to the energized position when the two-hand buttons T1
and T2 are operated simultaneously, i.e. within 0.5s.
Fig. 1 Block diagram ESM-2H2..
• It is not allowed to open the device, tamper with the devi-
ce or bypass the safety devices.
• All relevant sefety regulations and standards are to be
observed.
• The overall concept for the control system in which the
device is integrated is to be validated.
• Failure to observe the safety regulations can result in
death, serious injury and serious damage.
Installation
As per DIN EN 60204-1, the device is intended for installa-
tion in control cabinets with a minimum degree of protection
of IP54. It is mounted on a 35-mm DIN rail according to
DIN EN 60715 TH35.
Safety Precauti-
ons
• Installation an setup are only allowed to be undertaken
by trained personell.
• The electrical connection is only allowed to be made with
the device and wiring isolated.
• The wiring must comply with the instructions in this user
information, otherwise there is a risk that the safety
function will be lost.
• As per EN 60204-1 the device is intended for installation
in control cabinets with a minimum degree of protection
of IP54.
Fig. 2 Installation/removal
Electrical Connec-
tion
• When the 24V version is used, a safety transformer
according to EN 61558-2-6 or a power supply unit with
electrical isolation from the mains must be connected.
• External fusing of the safety contacts (4A slow-blow or
6A quick-action or 10A gG) must be provided.
• A maximum length of the control lines of 1000 meters
with a line cross section of 0.75 mm
2 must not be excee-
ded.
• The line cross section must not exceed 2.5 mm 2 .
• If the device does not function after commissioning, it
must be returned to the manufacturer unopened. Ope-
ning the device will void the warranty.
Fig. 3 Connections
A1: Power supply
A2. Power supply
S11: Control line T1
S12: Control line T1
S13: Control line T1
S21: Control line T2
S22: Control line T2
S23: Control line T2
X1; X2: Feedback loop
13-14: Safety contact 1
23-24: Safety contact 2
(not dor plug-in terminals)
The output relays are not switched if:
• only one two-hand button is actuated or the time between the actuation of the 2 two-hand buttons is greater than 0.5s,
• the feedback loop is open (fault in the external contactor),
• another error (short circuit, cable break, error in the switching device) has occurred.
When T1 and/or T2 are/is released, the output relays opens immediately. In order to trigger a new operation, both two-hand
buttons must first be released and the feedback loop must be closed.