Grayhill DIP Switches: Surface Mount 78H Series User Manual

Series 78h, Surface mount dip switches, Circuitry

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SerieS 78H

SPDT and DPST

FeATUreS
• Compatible with SMT Assembly

Including Infrared Reflow and
Vapor-Phase

• Reliable Spring and Ball Contact

SpecificationS

electrical Ratings

Make-and-break current Rating: 2,000
operations per switch position at 1 mA, 5 Vdc;
50 mA, 30 Vdc; or 150 mA, 30 Vdc
Contact Resistance: Initial: 30 mohms max.
After Life: 100 mohms max. (10 mA at 50 Vdc,
open circuit)
Insulation Resistance: Minimum, at 100 Vdc
between adjacent closed contacts and also
across open switch contacts. Initial: 2,000
Mohms; After Life: 1,000 Mohms
Dielectric Strength: Minimum voltage (AC, RMS)
measured between adjacent closed contacts
and also across open switch contacts. Initial:
750 volts; After Life: 500 volts
Current Carry Rating: 4 amps, maximum rise
of 20°C
Switch Capacitance: 2 pF at 1megahertz

Mechanical Ratings

Mechanical Life: 2,000 operations per switch
position
Vibration Resistance: Per method 204, Test
Condition B. 1 mS opening (10 mS allowed)

Mechanical Shock: Per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
terminal Strength: Per specification
Thermal Aging: 1,000 hours at 85°C; no
failures
Thermal Shock: Per specification; no failures;
passes contact resistance

Environmental Ratings

Meets all requirements of MIL- S-83504**. Where
Grayhill performance is superior, the MIL spec is
listed in parentheses.
Operating Temperature Range: -40°C to +
85°C
Storage Temperature Range: -55°C to + 85°C
Moisture Resistance: Per MIL-STD-202, Method
106

Soldering Information

Solderability: Per MIL-STD-202, Method 208
Soldering Heat Resistance: Per MIL-S-83504,
six second test
Recommended Processing Temperature:
220°C–230°C (1 pass—260°C maximum)
Processing Position: Switch is to be processed

with all actuators in the closed (on) position as
shipped.

Materials and Finishes

Shor ting Member : Brass, gold-plated
over nickel barrier.
Base Contacts: Copper alloy, gold-plated
over nickel barrier.
Terminals: Copper alloy, matte tin-plated over
nickel barrier.
Non-Conductive Parts: Cover is natural color
thermoplastic, actuators are white thermoplastic
(UL94V-O)

1

1

Dot indicates
active circuit.

1

1

ON

OFF

ON

ON

CIRCUITRy

SPDT 2 Circuits (no common)

DPST

No. of

Length

Length

Carrier Width

Part Number*

Positions

(inches)

(metric)

Dim. A

SPDT

DPST

1

0.280"

7,1 mm

24 mm

78HJ01GWT

78HF01GWT

2

0.480"

12,2 mm

24 mm

78HJ02GWT

78HF02GWT

3

0.680"

17,3 mm

32 mm

78HJ03GWT

78HF03GWT

4

0.880"

22,4 mm

44 mm

78HJ04GWT

78HF04GWT

5

1.080"

27,4 mm

44 mm

78HJ05GWT

78HF05GWT

* Insert "R" before the "T" in the Grayhill part number for tape and reel packaging (500 switches/
reel).
** Note: 100% matte tin terminal plating does not meet MIL-S-83504 for lead content.

oRdeRing infoRMation: tube packaging

Available from your local Grayhill Distributor. For prices and discounts, contact a local Sales Office, an authorized local Distributor or Grayhill.

DIMENSIONS

In inches (and millimeters)

SPDT, DPST, Top Actuated, Slide Operated

Recommended PC Pad Dimensions

.380 ± .010
(9,65 ± 0,25)

LENGTH ± .010 (0,25)

See OrDer iNFO

.303 ± .015
(7,70 ± 0,38)

.424 ± .015
(10,77 ± 0,38) TyP.

.023

(5,84)

REF.

.012 ± .001

(0,30 ± 0,03)

TyP.

.055 ± .010

(1,40 ± 0,25)

.025 (0,64) R.

.100 ± .005
(2,54 ± 0,13) TyP.

C

L C

L

.268 ± .010

(6,81 ± 0,25)

.530

(13,46)

TyP.

.280 (7,11)

TyP.

C

L C

L

.070 (1,78) TyP.
.100 (2,54) TyP.

.295 + .000 – .020

(7,49 – 0,51)

TAPE AND REEL PACkAGING

1

4

3

2

1

4

3

2

1

4

3

2

4

2

3

4

2

3

4

1

13 INCH
DIAMETER REEL

COVER TAPE

DIM. A (SEE ORDER INFO.)

1

2

3

4

1

2

3

4

1

1

1

2

3

4

1

PIN ONE LOCATION

16 & 24mm

TAPe

16mm

16mm

32 & 44mm

TAPe

DIRECTION
OF FeeD

CONDUCTIVE
PLASTIC EMBOSSED
TAPe

Meets requirements of EIA 481-2 or

EIA 481-3

Each reel has a 15.750 inch (390 mm)
minimum leader and a 6.30 inch (160 mm)
minimum trailer.

DiP

7

Surface Mount DIP Switches

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

DIP Switches

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