Thru-hole dip switches – Grayhill DIP Switches: Thru-Hole 76 Series SPST Rocker User Manual

Page 2

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Ratings

76

78

90B

Mechanical Life: Operations per switch position

2,000

2,000

2,000

Make-and-break Current Rating: Operations
per switch position at these resistive loads
1 mA, 5 Vdc; 50 mA, 30 Vdc; or 150 mA, 30 Vdc:

2,000

2,000

10 mA, 30 Vdc; or 10 mA, 50 mVdc:

2,000

10 mA, 50 mVdc; or 25 mA, 24 Vdc; or 100 mA, 6 Vdc:

2,000

Contact Resistance: Initially:

≤ 30 mΩ

≤ 30 mΩ

≤ 20 mΩ

After life, at 10 mA, 50 mVdc, open circuit:

≤ 100 mΩ

≤ 100 mΩ

≤ 100 mΩ

Insulation Resistance:
Minimum, at 100 Vdc between adjacent closed
contacts and also across open switch contacts

Initially (Mohms):

5,000

5,000

5,000

After life (Mohms):

1,000

1,000

1,000

Dielectric Strength: Minimum voltage (AC,
RMS) measured between adjacent closed
contacts and also across open switch contacts.

lnitially:

750 V

750 V

500 V

After life:

500 V

500 V

500 V

Current Carry Rating: Maximum rise of 20°C

5 A

4 A

3 A

Switch Capacitance: At 1 megahertz

2 pF

2 pF

2 pF

Operating Temperature Range:

-40°C to + 85°C

-40°C to + 85°C

-40°C to + 85°C

Storage Temperature Range:

-55°C to + 85°C

-55°C to + 85°C

-55°C to + 85°C

SpeCIFICATIOnS: Standard Styles

Mechanical Ratings

Vibration Resistance: per Method 204, Test
Condition B, 1 mS opening (10 mS allowed)
Mechanical Shock: per Method 213, Test
Condition A. 1 mS opening (10 mS allowed)
Thermal Shock Resistance: per specification;
no failures; passes contact resistance.
Terminal Strength: per specification
Thermal Aging: 1,000 hours at 85°C; no failures.

Environmental Ratings

Meets all requirements of MIL- S-83504.**
Where Grayhill performance is superior, the MIL
spec is listed in parentheses.
Moisture Resistance: per MIL-STD-202,
Method 106.

Soldering Information

Series 90 MIDIp and Series 76 recessed rocker
(76RSB style) sealed switches have been tested
to eIA Standard RS-448-2. Similar performance
can be expected from other sealed Series 76
and 78 DIp switches.
Solderability: per MIL-STD-202, Method 208
Resistance to Soldering Heat: 76RSB:
passes eIA Standard using two, four, and six
second soldering time. 90: per MIL-S-83504,
six second test.
Fluxing: per eIA RS-448-2 with flux touching
switch body.
Cleaning: 76, 78 and 90 series tape sealed
products: passes immersion test using water/
detergent. Acceptable solutions include 1-1-1
trichlorethane, freon, (TF, Te, or TMS), isopropyl
alcohol, detergent (140°F maximum). Terpene
acceptable for Series 90 only. Solutions which are
not recommended include acetone, methylene
chloride, freon TMC.

Materials and Finishes

Shorting Member (Ball): Brass, gold-plated
over nickel barrier.
Base Contacts: Copper alloy, gold-plated
over nickel barrier.
Terminals: Copper alloy, matte tin plated over
nickel barrier.
Non-Conductive Parts: Thermoplastic
(UL94V-O)
Potting Material: epoxy, 76,78 only.
Protective Cover: 76,78, only-polycarbonate.
Tape Seal:
76, 78:

polyester film

90:

polyimide film

Tape Seal Integrity: passes gross leak test
using 125°C flourinert for 20 seconds minimum.
Reference MIL-STD-202, Method 112.

Thru-Hole DIP Switches

DIP Switches

Grayhill, Inc. • 561 Hillgrove Avenue • LaGrange, Illinois 60525-5997 • USA • Phone: 708-354-1040 • Fax: 708-354-2820 • www.grayhill.com

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