Alley cat air cleaner, Installation – Kuryakyn 9526 ALLEY CAT AIR FILTER KIT User Manual

Page 2

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STEP 1

Read and understand all steps in the instructions before starting the installation. Park the

motorcycle on a hard, level surface and turn off the ignition. Let cool.

YOU WILL BE WORKING AROUND THE ENGINE AND EXHAUST SYSTEM

DURING INSTALLATION. ENSURE THAT THE ENGINE AND EXHAUST
SYSTEM HAVE FULLY COOLED TO PREVENT INJURY.

A FACTORY SERVICE MANUAL WILL BE HELPFUL IN PERFORMING THIS
INSTALLATION. DO NOT ATTEMPT TO PERFORM THIS INSTALLATION IF

YOU ARE NOT CONFIDENT IN YOUR ABILITY TO COMPLETE ALL OF THE

STEPS IN THE PROCEDURE; CONSULT A TRAINED TECHNICIAN.

IMPROPER INSTALLATION COULD RESULT IN SERIOUS INJURY OR

DEATH.

Installation of this kit

REQUIRES

carb re-jetting over and above what may have

already been performed for pipe installation. This is a complex procedure and we
strongly recommend that this be performed by your dealer or a competent

mechanic. If you choose to attempt this on your own, you will need the service

manual for this model as carb removal and disassembly instructions are not

provided in this literature.

THE FOLLOWING JETTING RECOMMENDATIONS ARE

INTENDED AS A STARTING POINT.

Optimal performance and drivability may

require fine tuning. Adjustments may be needed for higher altitudes. General rule

of thumb is one jet size smaller for every 3000-4000 feet of elevation.

Rejetting and tuning a motorcycle can be a complex task. Due to factors outside of
our control, Küryakyn WILL NOT be held liable for any labor costs incurred from
installation of this kit.


JETTING STARTING POINT RECOMMENDATIONS


Cobra/Stock

Exhaust

Main

Jet

117.5

Pilot

Jet

35

PMS Screw 1-1/2 Turns Out From Bottom


V&H Style or Open Pipes

Main

Jet

120

Pilot

Jet

35

PMS Screw 1-1/2 Turns Out From Bottom

STEP 2

Remove the stock air cleaner and components to the point shown in PIC.1. The stock plastic

airbox adapter “A” and stock mounting brackets “B” will remain in place. Remove the rubber

grommet

from

the

center

bottom mounting point. PIC 1

ALLEY CAT AIR CLEANER

INSTALLATION

-cont.-

THIS INDICATION ALERTS YOU TO THE FACT THAT IGNORING THE
CONTENTS DESCRIBED HEREIN CAN RESULT IN POTENTIAL DEATH OR

SERIOUS INJURY.

This indication alerts you to the fact that ignoring the contents described herein
may negatively affect product performance and functionality.

This indication alerts you to the fact that ignoring the contents described

herein can result in potential injury.

IF INSTALLING THIS PRODUCT FOR ANOTHER PARTY, PLEASE MAKE SURE

THEY RECEIVE THIS COPY OF THE INSTALLATION INSTRUCTIONS SO THEY
ARE AWARE OF THE IMPORTANT INFORMATION CONTAINED IN THEM.

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