Cable specification, Jumper plug required – MTS FlexTest Models 200 User Manual

Page 60

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MTS FlexTest® Models 40/60/100/200 Controller Hardware

Model 494.41 Single-Station System Board

FlexTest Controller Configurations

60

J29 Emergency Stop Connections for the Model 494.41 System Board

Connector J29 E-STOP provides an output to external devices when an
emergency stop signal is generated. You can also connect an external E-Stop to
the J29 connector.

Cable specification

To maintain EMC compliance, the J29 E-STOP cable must comply with the
following specifications:

Connector type–15-pin, type D, male EMI connector.

Backshell–EMI metallized plastic or metal.

Cable–18 AWG, 8-conductor with foil shield, with the drain wire connected to a
metallized plastic backshell at the chassis.

Jumper plug required

If connector J29 is not used, you must install a jumper plug to maintain the
integrity of the interlocks. Use jumper plug part number 100-007-947 or jumper
pins 3-4, 5-7, 8-13, and 11-15.

Controller Interlock
Open = Controller Interlock

494.41 System Board

Power

100-240 VAC

50-60 Hz, 1-2 A

DA Output

J24

1 2 3 4 5 6 7 8

1 2 3 4 5 6 7 8

J54 Dig In

J49

Aux Pwr

J25 Hpu

Dig Out J55

Intlk J43

E-stop J29

J28 HSM

LAN 2

LAN 1

DEBUG

MOT

OROLA

10/100 BASE T 10/100 BASE T

SCSI

BUSY

PIB

BUSY

PCI MEZZANINE CARD

PCI MEZZANINE CARD

Fused 24 V DC
to Crosshead

J29

E Stop

1

4

3

2

7

5

8

13

12

14

Crosshead Interlock
Common

+24V

External Program
Interlock Source
Open=Program Interlock

HPU E Stop

+24V

HSM High

Crosshead Unlock Power

Crosshead Unlock
Power Common

J29 E-Stop

To HPU E Stop Chain

* MTS Model 505 Pumps and older do not use the

HPU E-Stop 2 signal.

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