Multiquip LS-500 - Manual (Page 4)

PAGE 4 — MAYCO LS400/LS500 PUMP — OPERATION AND PARTS MANUAL — REV. #6 (09/19/11)
LS400/LS500 PUMP —TABLE OF CONTENTS
Specification and part number are subject
to change without notice
.
MAYCO LS400/LS500
CONCRETE PUMPS
Proposition 65 Warning ............................................. 2
Table of Contents ...................................................... 4
Parts Ordering Procedures ...................................... 5
Safety Message Alert Symbols ..............................6-7
Rules for Safe Operation ..................................... 8-10
Specifications .......................................................... 12
Dimensions ............................................................. 13
Important Hand Signals .......................................... 14
General Information ...........................................15-16
How it Works ........................................................... 17
Pump Components ............................................18-19
Digital Control Panel Components .......................... 20
Digital Readout Screen ........................................... 21
Engine Components ............................................... 22
Inspection ...........................................................23-25
Set-Up ..................................................................... 26
Start-Up Procedure ................................................. 27
Operation ...........................................................28-31
Pumping Information ..........................................32-35
Maintenance (Pump) .........................................36-43
Maintenance (Trailer) .........................................44-46
Trailer Safety Guidelines ....................................47-61
Troubleshooting (Pump).....................................62-64
Troubleshooting (Engine) ........................................ 65
Troubleshooting (Brake System)............................. 66
Troubleshooting (Electrical) ...............................67-69
Wiring Diagram (Control Box) ............................70-73
Wiring Diagram (Optional Hopper Vibrator) ............ 74
Hydraulic System Diagram ..................................... 75
Manifold Block Ports ............................................... 76
Appendix - Concrete Mix Information ................77-78
Appendix - Slump Test Procedure........................... 79
Appendix - Recommended Shotcrete System ...... 80-81
Appendix - Recommended Shotcrete Accessories .... 82-83
Explanation Of Codes In Remarks Column ............ 84
Suggested Spare Parts ........................................... 85
COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRA COMPONENT DRAWINGS WINGS WINGS WINGS WINGS
Name Plate and Decals ..................................... 86-89
Frame Assy. ....................................................... 90-91
Axle Assy. ........................................................... 92-93
Brake Line Assy. ................................................ 94-95
Brake Lights Assy. .............................................. 96-97
Trailer Hitch Assy. ............................................... 98-99
Battery Assy. .................................................. 100-101
Hopper Assy. .................................................. 102-103
Hopper Attachment Assy. .............................. 104-105
Hopper Interior Assy. ..................................... 106-107
Shuttle Cylinder Assy. .................................... 108-109
Lubrication Pistons Assy. ............................... 110-111
Fuel Tank Assy. .............................................. 112-115
Heat Exchanger Assy. .................................... 116-117
Accumulator Assy. .......................................... 118-119
Remixer Control Assy..................................... 120-121
Lubrication Panel Assy. .................................. 122-123
Engine Cover Assy. ........................................ 124-125
Hydraulic Tank Assy. ...................................... 126-127
Engine Assy. ................................................... 128-129
Throttle Assy. ................................................. 130-131
Water Separator Assy. ................................... 132-133
Hydraulic Pump Assy. .................................... 134-135
Manifold Assy. ................................................ 136-137
Control Box Assy. ........................................... 138-139
Control Box Harness Assy. ............................ 140-141
Remote Control Cable Assy. .......................... 142-143
Hydraulic Stabilizer Assy. (Optional) .............. 144-145
Terms and Conditions of Sale - Parts ................... 146
Mayco Pump Warranty .......................................... 147