RKI Instruments 35-3001-01H - Manual (Page 18)

14 • 35-3001-01H Hydrogen Sample-Draw Detector
Recommended action
1. Verify that the calibration cylinder contains an adequate supply of a fresh test sample.
2. If a demand flow regulator calibration kit is used, use a different demand flow regulator to
determine if the original one is functioning properly.
3. If necessary, set the correct flow rate with the sensor flow control valve.
4. If you cannot set the correct flow rate, check the sample line for obstructions or kinks.
5. If the calibration/response difficulties continue, replace the sensor as described later in this
section.
6. If the calibration/response difficulties continue, contact RKI Instruments, Inc. for further
instruction.
Replacing Components of the Hydrogen Sample-Draw Detector
This section includes procedures to replace the sensor, hydrophobic filter, and particle filter.
Replacing the Hydrogen Sensor
1. Turn off the controller.
2. Turn off power to the controller.
3. Open the housing door of the sample-draw detector.
4. Unscrew and remove the two screws that secure the sensor retaining plate, then lift the plate,
connector, and sensor out of the housing.
5. Unplug the connector from the sensor.
6. Verify that you are using the correct replacement sensor (NC-6244A is printed on the sensor),
then plug the sensor into the connector.
7. Place the sensor in the hydrogen sensor cavity, then position the retaining plate on the two
standoffs.
8. Secure the retaining plate to the standoffs with the two screws you removed in step 4.
9. Close and latch the housing door.
10. Turn on power to the controller.
11. Turn on the controller.
CAUTION: Allow the replacement sensor to warm up for 5 minutes before you continue.
12. Calibrate the replacement sensor as described in “Calibration” on page 16.
Replacing the Hydrophobic Filter
1. Open the housing door of the sample-draw detector.
2. Disconnect the filter from the rubber elbows on each end of the filter, then remove the filter
from the sample-draw detector.
3. Install the new filter. Be sure the side of the filter marked “INLET” is connected to the elbow
that is connected to the inlet fitting.
4. Verify that the flow rate is approximately 1.0 SCFH, then close the housing door.
Replacing the Particle Filter
1. Disconnect the tubing routed to the sampling area, if installed, from the particle filter.
2. Disconnect the particle filter from the inlet fitting’s tubing stub.
3. Install the new particle filter onto the inlet fitting’s tubing stub. Be sure the arrow on the