S&S Cycle Standard & Easy Start Gear Drive Camshafts for 2007–up Harley-Davidson Big Twin and 2006 Dyna Models User Manual

Page 2

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Piston to valve clearance will need to be confirmed when using a cam

with over 0.585" of lift. Clearance should be at least 0.060" intake and

.080" exhaust.
Valve to valve clearance will need to be confirmed when using a cam over

0.585" lift. Clearance should be a minimum of 0.060".

COMPATIBILITY NOTES:
S&S Cam Gear Drive is not compatible with camshafts designed for the

stock style chain cam drive. S&S Cam Gear Drive must be used with S&S

gear drive style camshafts.
2006-Up gear driven camshafts kits 510G, 551G, 570G, 583G and 585G

are compatible with stock 2006-Up valve springs. Due to the change

in lift from the cams, 570G and 585G require adjustable pushrods. S&S

adjustable pushrod kit 93-5095 is recommended for engines with stock

length cylinders. Longer pushrods are available for engines with longer

than stock cylinders. See the S&S Catalog for pushrods.
S&S camshaft installation Kit 106-6068 is strongly recommended when

installing S&S cam gear drive. This kit includes hardware, gaskets and

bearings required for cam installation, this kit includes oil pump o-rings.

OVERVIEW OF EASY START CAMSHAFTS (IF EQUIPPED):

S&S® has developed Easy Start cams to assist starting with a

compression release cam. The operation is simple: at cranking speeds

a spring loaded decompression lever holds the exhaust valve open

slightly. Once the engine fires and exceeds 750 RPM, centrifugal force

sends the lever to a retracted position, allowing the engine to run

normally.

INTRODUCTION

The S&S® cam gear drive offers many advantages over the original cam

drive system:
• Reduced maintenance. There are no chain guides or shoes to wear or

replace and no debris from wearing guides or shoe in you engine.

• Consistent cam timing. Cam gears are keyed with a light press fit.
• Eliminating the chains and tensioners eliminates excessive side

loading of the cam support plate bearing surface.

• Critical sprocket alignment is unnecessary.
• Maintained accurate valve timing when using high performance

valve springs with higher spring forces.

• Higher cam lifts can be used without decreasing cam base circle. Gear

driven cams rotate in opposite direction from the chain driven cams.

Lobes on the front and rear cams never point towards each other,

allowing increased lobe height.

NOTES:
2004-up stock valve springs will handle camshafts with lift up to 0.585".

If a camshaft with higher lift is installed, high performance valve springs

capable of handling a greater lift must be used.
A cam with over 0.585" of lift will cause interference between the valve

spring top collar and the valve seal with stock cylinder heads.

Cams with more than .585" lift require that the stock valve
springs be replaced with high lift spring kits. Some high lift
spring kits require clearance checks and many require cylinder
head modifications to prevent contact between top color and
valve seal, and to achieve correct installed height. See the
instructions with your spring kit for exact specifications.

2

Chart 1

Cam Name

Lobe

Timing

Duration

Lift

Centerline

TDC Valve

Lift

05-UP Models works with

stock valve springs

works with

stock pushrods

Open

Close

510G

Int

20°

38°

238°

0.510"

99°

0.187"

X

X

Exh

52°

20°

252°

106°

0.179"

551 (E)

Int

17°

19°

216°

0.550"

91°

0.178"

X

X

Exh

41°

17°

238°

102°

0.170"

557

Int

27°

212°

0.557"

100°

0.113"

X

X

Exh

39°

12°

231°

103°

0.146"

570 (E)

Int

20°

40°

240°

0.570"

100°

0.187"

X

X

Exh

55°

20°

255°

107.5°

0.179"

583 (E)

Int

18°

203°

0.583"

96.5°

0.113"

X

X

Exh

58°

24°

262°

107°

0.206"

585 (E)

Int

20°

45°

245°

0.585"

102.5°

0.186"

X

X

Exh

60°

20°

260°

110°

0.179"

625 (E)

Int

20°

55°

255°

0.625"

107.5°

0.189"

Exh

60°

20°

260°

110°

0.184"

635

Int

19.5°

43.5°

243°

0.635"

102°

0.186"

Exh

58.5°

37.5°

276°

100.5°

0.284"

640 (E)

Int

25°

60°

265°

0.640"

107.5°

0.228"

Exh

65°

25°

270°

110°

0.214"

675 (E)

Int

25°

60°

269°

0.675"

109.5°

0.235''

Exh

74°

25°

275°

112.5°

0.205"

HP103

Int

20°

49°

249°

0.575"

102.7°

0.199"

X

X

Exh

45°

26°

251°

101.5°

0.206"

MR103

Int

13°

33°

226°

0.585"

100°

0.097"

X

X

Exh

50°

22°

252°

104°

0.191"

CAUTION

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