Dry fitting – Traditions Crockett Rifle Kit User Manual

Page 2

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Description

Reference

S

Lock Plate Screw (2)

20120

T

Lock Plate Washer (2)

20619

U

Nipple Percussion Only

20608

V

Rear Sight

20210

W

Front Sight (Brass Blade)

36011

X

Barrel Tenon

20533

Y

Barrel Rib Assembly

FR26012

Z

Ramrod Thimble (2) (Brass)

26213

AA Ramrod Thimble Screw (2)

20614

BB Barrel Rib Screw (3)

20614

CC Wedge

11418

DD Ramrod (Aluminum)

260030

EE Tang Screw (Side)

M131041

FF

Ramrod Tip .32cal

26028

GG Ramrod Assembly

1396

HH Oval (Brass)

26209

II

Ramrod Retaining Spring

400030

JJ

Ramrod Retaining Spring Screw

400024

Description

Reference

A Stock Beech (Kit)

K-2612801

B Barrel Assembly (Kit)

.32 Cal perc (twist 1-48”)

C-261281

C Percussion Lock

12503

D Trigger Assembly

20622R

E Butt Plate (Brass)

26226

F Butt Plate Screw (2)

20627

G Toe Plate (Brass)

30031

H Toe Plate Screw (2)

20624

I Wedge Plate (Brass) (2)

20616L

J Wedge Plate (Brass) (4)

20617

K Nose Cap (Brass)

26215

L Nose Cap Screw (2)

20214

M Rear Ramrod Thimble (Brass)

26214

N Rear Ramrod Thimble Screw

20839

O Trigger Guard Brass

26223

P Trigger Guard Screw (2)

20624

Q Trigger Screw

20624

R Tang Screw

12609

Description

Reference

A Lock Plate

70401

B Hammer

70602

C Tumbler

70603

D Sear

70504

E Mainspring

45071

F Sear Spring

70506

G Sear Screw

70514

H Sear Spring & Bridle Screw (2)

70515

I Sear Adjusting Screw Spring

70520

J Sear Adjusting Screw

70518

K Hammer Screw

75512P

L Fly

70611

M Bridle

70508

Description

Reference

A Trigger Plate

60601R

B Front Trigger

60602

C Rear Trigger

60603

D Rear Spring

60604R

E Rear Spring Screw

60606

F Trigger Pin (2)

60609

G Rear Trigger Adjustment Screw

60608

H Front Trigger Adjustmnet Screw

60607

I Front Spring

60605

Additional Items:

Please note that the below listed items are the tools that we recommend

using in the process of building your kit gun.

1. Wood files

2. Bench vise or gun vise

3. Cordless drill

4. sandpapaer-180, 240 and 400 grit paper

5. Emory cloth

6. 000 steel wool

7. Wood putty

8. Bluing kit-(Birchwood Casey™)

9. Wood finishing kit-(Birchwood Casey™)

10. Rubber gloves

11. Safety glasses

12. Flat head screw drivers

Step 2:

Once all of you parts are present and accounted for you can start to

“dry fit” them to the gun. This process should be taken very seriously as it

will pay big dividends later when the final fit and finish occurs.

General Assembly Instructions:

1. Fitting: All metal parts should be placed into their respective

cut-outs in the stock and should fit snugly. Remove wood

sparingly and only as needed with a sharp chisel or carving tool.

Proceed slowly, it is better to remove too little wood then take too

much out.

2. Woods Screws: to facilitate assembly and to avoid cracking the

stock, mark and drill small pilot holes into the wood using a #54

drill bit before inserting Wood Screws.

3. Metal Screws: Turn Screws into and out of their threaded holes

several times to burnish the threads to insure smooth fit.

Dry Fitting:

Lock Assembly:

1. Start with the lock assembly. Press firmly into the pre cut

inletting. Place the back end in first and then the front of the lock

assembly (Note: it should fit snugly but not so tight that you need

to force it in.) If forcing is required note the areas where wood

removal needs to occur. In the event that the lock is loose you

will need to add spacers in the gaps to ensure a proper fit. Wood

putty can be used to fill in holes, but do not use to hold lock

assembly in place.

2. Once the lock assembly is in place visually verify that the screw

holes line up. If holes are not perfectly aligned, enlarge one or

both stock holes with a round file or drill to permit alignment.

Screws should be snug against the barrel.
3. Install the lock plate screw & washer through the hole in the

stock, and then install the second lock screw in through the hole

in the front of the lock plate and into the stock.

Note all areas where additional fitting is required. You can use a pencil to

outline areas where wood needs to be removed. Once all the excess areas

have been removed and holes aligned proceed to the next step.

Barrel Assembly & Trigger Assembly into Stock:

1. Test that the tang screw turns smoothly within its corresponding

threaded hole in the trigger plate by turning it in and out several

times to burnish the threads.

If forcing occurs note areas that need to be filed or removed.

Remove wood sparingly.

Ensure the top bar of the trigger does not touch any wood.

If too lose note areas where wood putty is needed.

After inspecting trigger assembly fit, make sure that it is

properly aligned with the barrel tang hole. If the holes are not

perfectly aligned enlarge with a round wood file or drill bit.

Once all the excess areas have been removed and holes

aligned proceed to the next step.

4. Test that the wedge transverses from the lock side of the stock

and exits the cut out on the opposite side. Remove wedge.

5. Install the ramrod thimble/rib to the underside of the barrel with

the thimble/barrel rib screws. Make sure to connect the thimbles

to the rib before installing the rib to the barrel.

At this time set the stock and components off to the side. We are going

to move onto the barrel at this time. For the next step you will need the

Barrel Assembly, Barrel Tenon, Nipple and Bolster Screw.

6. First we want to attach the barrel tenon to the barrel assembly.

This is done by inserting the tenon into its slot on the barrel.

Using a rubber mallet or small hammer gently tap in place until

tenon is evenly centered on barrel

7. Once this is complete, thread the nipple into the bolster. Finger

tighten only. At this time you can also screw the bolster screw

into its designated spot. Using a straight slot screw driver tighten

till snug.

Coat the thread of each with lube for easy future removal.

Note: Once all these parts are installed we want to fit the barrel to

the stock.

2. Test that the trigger moves freely within the trigger guard. If not,

move it back & forth a few times to free up any binding. Pushing

the trigger sideways in its housing will also help loosen

its movement.

3. Place the Trigger assembly into its cut out slot. Here again you

want a snug fit but not so tight that it has to be forced in.

2

3

4

5

6

File the tang surfaces sparingly and only if needed to obtain a

smooth, flush, yet snug fit.

These parts should require a moderate amount of force to join

them together.

If holes are not perfectly aligned, enlarge with round file or

drill bit to permit alignment.

Since this hole attaches the tang to the trigger assembly we will install

that next. Once all the problem areas have been removed and holes

aligned proceed to the next step.

Next you want to make sure that the barrel tenon lines up correctly

through its hole. To do this inset barrel wedge from the lock side and

gently tap into place.

Note: Barrel Tenon should fit snugly. If the fit is too tight, sparingly file

or sand the bottom of the tenon to reduce it slightly. If the tenon

is too loose, using a hammer and a punch, indent the surface

at the base of the dovetail with the punch so as to raise the edges

around the punch indentations. An additional method of

tightening is to install the tenon and tap the angular edges of the

dovetail with a hammer and punch so as to capture the tenon.

Note: It will be necessary to remove the tenon in order to completely

coat the dovetail and tenon surfaces with bluing or browning

solutions. Final fitting will happen after coloring.

To tighten fit you can place the wedge in a vice and bend by

gently tapping with a hammer in the direction it needs to go.

To loosen fit flatten the wedge.

To help ease this process screw the stock plate in place on the

left side of the stock. This will help to ensure proper line up.

Once you are sure of the alignment you can pull the wedge

back out, slide the right side plate onto the wedge and reinsert

it into the hole.

Make sure to drive it all the way through. Now your right side

plate is perfectly lined up and all you need to do is screw it

in place.


Note: To properly fit the barrel to the stock place the barrel into the

barrel tang and gently set into stock. Make sure that barrel is all

the way back into the tang slot. You need to visually inspect to

make sure that bolster lines up with hammer and that when the

hammer falls it hits the cap squarely. You must also pay close

attention that there is a very slight gap between the bolster &

locking plate.

8. Take the barrel tang and insert into its cut out area. This part

should go into place rather easily. Visually inspect to make sure

holes are correctly aligned.

General Assembly Instructions

Step 1:

After removing the rifle kit from the box, peel away the plastic protec-

tive layer and inventory that all parts are included. The easiest way to do

this is check off each item and quantity. Then place them in a closeable

tray for safe keeping. Please refer to enclosed parts list, if any are missing

or are lost during the building process please reference the part number

and call Traditions to reorder.

Crockett Schematic KR-52628100

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