Baumfolder D5 Drill (from mid 2006 thru end 2006) User Manual

Page 6

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TP047A

6

OPERATION

A) It is best when setting up a job to begin with the table locked in its

center position and work outward from the zero mark on the scales. The

zero marks on the drill head scale, table scale, and step bar scale, are all

in line when the table is locked in the center position. To lock the table

in the center position, turn the knob under the front of the table so that

it will slide the plunger up into the hole provided in the tie bar when

the hole passes over the plunger.

B) The five table stops are located in the front of the machine underneath

the table top. The stops are set by aligning the indicator at the top of

each stop with the scale located behind them. The stops are moved by

loosening the set screws in the stops and sliding them to their desired

location. Once the stops have been located and tightened in position,

you may release the table from the locked position by pulling the knob

below the table down and giving it a quarter turn.

C) After the table is unlocked from the center position, you will see that

the table will move to the left and stop when it comes to the closest stop

on the adjustable step bar. To move on to the next stop, simply pull up

on the flat black handle on the left hand side of the table, and drop it

back down so the next stop will be found.

D) If you have an indexing job that you do quite often, optional special

pre-cut step bars are available. Installation of a pre-cut step bar is quite

simple. Remove the adjustable step bar by removing the two socket head

cap screws and spacers. Mount the pre-cut step bar in the same place,

using the same two socket head cap screws, the two spacers are.not

needed. Adjust

the latch plunger that is directly below the pre-cut bar so

that the teeth in the bar make contact with the beveled plunger. A 24mm

open end wrench is required to loosen the plunger assembly.

Simply turn the assembly until the proper height is made and

retighten the nut.

ROUND CORNERING AND SLOTTING INSTRUCTIONS

A) Raise hinged top cover.

B) Remove the hand wheel on the right hand side of the drill head drive

shaft by loosening the set screw in the hub of the knob and sliding it

off the shaft.

C) Remove the right hand drill shaft bracket by loosening the hex head

screws on the top of the right hand drill shaft bracket. Remove the but-

ton head screw that holds the scale to the bracket. Slide the bracket off

the right end of the drill head drive shaft.

D) Remove, all drill heads.

E) Slide

the round cornering /slotting head on the shaft and the drill head

support rail to the desired position and lock in place.

F) Insert the cutting tool required in the square hole

at the bottom of the head. Make sure that the tool is

adjusted all the way up. This is done by loosening the

four socket head cap screws on the front of the head

and raising the knurled head screws. Push the tool up

as far as it will go and tighten the four socket head cap

screws just enough to hold the knife in place.

G) Remove the waste chute from the machine. This

is done by removing the shoulder screw on the right

side of the support rail casting and sliding the left

mounting tab off of the roll pin on the left hand side

of the support rail casting.

H) Mount the right hand support bracket back on

the drill head support rail and drill head drive shaft.

Replace the scale and fasten it to the bracket as it

was before. Tighten the hex head screw on top of the

bracket. Mount the hand knob back onto the end of

the drill head shaft and tighten the set screw against

the bottom of the key way.

I) Turn on the hydraulic power system and bring the

head down. Using the knurled head screw, adjust the

cutting tool down to the wood block. Do not turn on

the spindle motor.

It

is not needed at any time dur-

ing round cornering and/or slotting. The cutting tool

should be adjusted so that it makes a slight impression

on the wood block.

J) Lock the cutting tool securely by tightening the

four socket head cap screws. Lightly tighten the set

screw on the right side of the slotting head to secure

the knurled head screw in place.

K) Either remove or slide the standard side gage to

the right or left end of the table top.

L) Fasten the mounting block and cornering guide

together. Mount the assembly to the back gage bar

as shown in Figure 1, using the existing back gage

blocks as supports at each end.

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