Baumfolder D5 Drill (from 2003 thru mid 2006) - Manual (Page 6)

TP10417 6
OPERATION
A) It is best when setting up a job to begin with the table locked in its
center position and work outward from the zero mark on the scales. The
zero marks on the drill head scale, table scale, and step bar scale, are all
in line when the table is locked in the center position. To lock the table in
the center position, turn the knob under the front of the table so that it
will slide the plunger up into the hole provided in the tie bar when the
hole passes over the plunger.
B) The five table stops are located in the front of the machine under-
neath the table top. The stops are set by aligning the indicator at the top
of each stop with the scale located behind them. The stops are moved
by loosening the set screws in the stops and sliding them to their de-
sired location. Once the stops have been located and tightened in posi-
tion, you may release the table from the locked position by pulling the
knob below the table down and giving it a quarter turn.
C) After the table is unlocked from the center position, you will see that
the table will move to the left and stop when it comes to the closest stop
on the adjustable step bar. To move on to the next stop, simply pull up
on the flat black handle on the left hand side of the table, and drop it
back down so the next stop will be found.
D) If you have an indexing job that you do quite often, optional special
pre-cut step bars are available. Installation of a pre-cut step bar is quite
simple. Remove the adjustable step bar by removing the two socket
head cap screws and spacers. Mount the pre-cut step bar in the same
place, using the same two socket head cap screws, the two spacers
are.not
needed. Adjust the latch plunger that is directly below the pre-cut
bar so that the teeth in the bar make contact with the beveled plunger. A
24mm open end wrench is required to loosen the plunger assembly.
Simply turn the assembly until the proper height is made and
retighten the nut.
ROUND CORNERING AND SLOTTING INSTRUCTIONS
A) Raise hinged top cover.
B) Remove the hand wheel on the right hand side of the drill head drive
shaft by loosening the set screw in the hub of the knob and sliding it off
the shaft.
C) Remove the right hand drill shaft bracket by loosening the hex head
screws on the top of the right hand drill shaft bracket. Remove the
button head screw that holds the scale to the bracket. Slide the bracket
off the right end of the drill head drive shaft.
D) Remove, all drill heads.
E) Slide the round cornering /slotting head on the shaft and the drill head
support rail to the desired position and lock in place.
F) Insert the cutting tool required in the square hole
at the bottom of the head. Make sure that the tool is
adjusted all the way up. This is done by loosening
the four socket head cap screws on the front of the
head and raising the knurled head screws. Push the
tool up as far as it will go and tighten the four socket
head cap screws just enough to hold the knife in
place.
G) Remove the waste chute from the machine. This is
done by removing the shoulder screw on the right
side of the support rail casting and sliding the left
mounting tab off of the roll pin on the left hand side
of the support rail casting.
H) Mount the right hand support bracket back on the
drill head support rail and drill head drive shaft. Re-
place the scale and fasten it to the bracket as it was
before. Tighten the hex head screw on top of the
bracket. Mount the hand knob back onto the end of
the drill head shaft and tighten the set screw against
the bottom of the key way.
I) Turn on the hydraulic power system and bring the
head down. Using the knurled head screw, adjust the
cutting tool down to the wood block. Do not turn on
the spindle motor.
It is not needed at any time during
round cornering and/or slotting. The cutting tool
should be adjusted so that it makes a slight impres-
sion on the wood block.
J) Lock the cutting tool securely by tightening the
four socket head cap screws. Lightly tighten the set
screw on the right side of the slotting head to secure
the knurled head screw in place.
K) Either remove or slide the standard side gage to
the right or left end of the table top.
L) Fasten the mounting block and cornering guide
together. Mount the assembly to the back gage bar
as shown in Figure 1, using the existing back gage
blocks as supports at each end.