1 air disc brake shield kit – Bendix Commercial Vehicle Systems ADB22X-V Air Disc Brakes User Manual

Page 19

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5.1 AIR DISC BRAKE SHIELD KIT

5.1.1

CAUTION: Follow all safe maintenance
practices, including those listed on page two of
this document. Park the vehicle (by other means
than the foundation brakes) on level ground and
chock the wheels.

Note: Most torque plates manufactured after January 1,
2007 have the required torque plate tabs to permit these
shields to be mounted.

This shield kit includes a brake pad shield, a rotor shield
and the required attaching hardware for use in Bendix

®

ADB22X

and ADB22X-V

Air Disc Brake applications

where external contamination and excessive road debris is
a concern. Brake pad and rotor shields can greatly reduce
damage and/or premature wear of pads and rotors under
these conditions.

During installation, verify that once the shield(s) are
installed they will not come into contact with any vehicle
components, suspension, housings, etc. through the full
range of motion of the wheel. Keep in mind the particular
use of the vehicle, the orientation of the brake on the axle
and torque plate, the proximity of other axles, and/or the
wheel/tire being used.

Washer

Spring

Clip

Pad Shield

Rotor Shield

Fastener

Torque

Plate

Fastener

Rotor Shield

FIGURE 31 - DRIVE OR STEER AXLE EXPLODED VIEW WITH
INSET SHOWING ROTOR SHIELD INSTALLATION

5.1.2 Remove and discard the spring clip and washer

from the pad retainer pin. Remove and retain the
retainer bar and retainer pin. Position the pad shield
as shown and re-insert the retainer bar. Install
the retainer pin. Use the included spring clip and
washer to secure the retainer pin. Check that the
pad shield is held securely in place by the retainer
bar. See Figure 31 or 32.

Washer

Spring

Clip

Pad Shield

Rotor Shield

Fastener

Lock

Washer

Torque

Plate

Fastener

(with Washer)

Rotor

Shield

FIGURE 32 - TRAILER AXLE EXPLODED VIEW WITH INSET
SHOWING ROTOR SHIELD INSTALLATION

5.1.3

Drive or Steer Axle Rotor Shields (See Figure
31
). Position the rotor shield between the torque
plate and the rotor
. The supplied cap screws
pass through the mounting tabs in the torque plate
and install into the shield. Torque cap screws to
44 Ft. Lbs. (528 in. lbs.).

5.1.4

Trailer Axle Rotor Shields (See Figure 32).
Position the rotor shield with the torque plate
between the shield and the rotor
. With one
(supplied) lock washer in place on each cap screw,
pass the screws through the shield before mounting
onto the threaded torque plate holes. Torque the
cap screws to 24 ft. lbs. (288 in. lbs.).

Note: The installation of air disc brake shields does not
eliminate the need for periodic maintenance and inspection
of the air disc brake and entire wheel end for damage and/
or wear. In addition, the truck and trailer manufacturer’s
specifi c criteria for the brake shield requirements on air
disc brakes should be consulted before either installing or
removing air disc brake shields from a wheel end(s).

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