6 operation, 1 initial commissioning, 2 improper operation and their consequences – Richter BVAP/F Series Ball Valves (ASME) User Manual

Page 10: 3 shutdown, Shutdown, 6operation, Series bva/f, bvap/f

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Series BVA/F, BVAP/F ,

ASME

Page 10

9520-085-en_USA

Revision 10

TM 8361

Edition 10/2011

6

Operation

6.1 Initial commissioning

Normally, the ball valves have been tested for leaks
with air or water. Prior to initial operation check body
bolting. For torques see Section 1.2.

Unless otherwise agreed, there could be
residual amounts of water in the flow section
of the ball valve; this could result in a
possible reaction with the medium.

To prevent leaks, all connection screws must be
checked and retightened if needed after the initial
loading of the valve with operating pressure and
operating temperature.
For torques see Section 1.2.

6.2 Improper operation and their

consequences

Under no circumstances must the operating
parameters specified on the identification plate be
exceeded.

Failure to operate the valves within the
operating parameters voids the warranty!

The ball valve is an on/off valve and shall not be
operated in an intermediate position.

Damage to the seat rings or the ball/stem unit or
ball and stem could occur.

Crystallisation may result in damage to the seat
rings or the ball/stem unit or ball and stem. This
can be prevented by heating.

In extreme cases this may cause blocking.

If the ball blocks, do not apply force as the
ball/stem unit or ball and stem may break if the
max. adm. torque is exceeded.

Operation with solids leads to increased wear.

Operating during cavitation leads to increased
wear.

Non-observance of the pressure-temperature
diagram can lead to damage.

Do not subject the lever to heavy loads; the lever
or ball valve may be damaged.

Do not use a lever extension as otherwise there is
a risk of damage.

6.3 Shutdown

The local regulations are to be observed when
dismantling the valve.

Prior to undoing the flange connection ensure, that the
plant is depressurised and emptied.

Prior to starting any repair work, the valve is
to be thoroughly cleaned. Even if the valve
has been properly emptied and rinsed,

residual medium may still be found in the valve,

After dismantling, immediately protect the valve
flanges against mechanical damage with flange caps.
See also Section 5.1.

Ensure that a remotely actuated actuator
cannot be accidentally switched on.

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