Coil-rite installation procedure – Rite-Ride 4100 User Manual

Page 2

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STEP 1—PREPARE THE VEHICLE

With the vehicle on a solid level surface, chock the rear

wheels. Disconnect the negative battery cable. Raise the

front wheels of the vehicle using a lift or platform jack rated

for your vehicle's weight. Lower the vehicle frame onto

jack stands rated for your vehicle's weight, allowing the

suspension to hang freely. (DO NOT use wood or concrete

blocks to support the weight of the vehicle.)

STEP 2—REMOVE THE EXISTING AIR SPRING

If the vehicle is not equipped with air springs, proceed

to Step 3.

Exhaust the air from the air springs completely. Using

an electric drill and a 1-1/2" hole saw without a guide bit,

remove the center portion of the air spring in the hole in

the lower A-arm. Lubricate the hole in the lower A-arm

with a soap and water solution so that the air spring

can easily be pulled through the hole. Pull the air spring

through the hole in the A-arm with a pair of vise grips see

Figure “B”. Remove the existing support located at the

top of the coil spring.

STEP 3—PREPARE THE AIR SPRING

Remove the inflation valve capfrom the inflation valve

on the air spring. Using the valve cap on the push to-to-

connect inflation valve as a core tool, remove the inflation

valve core from the air spring. Hold it in the position as

shown in Figure “A”.

STEP 4—INSTALL THE AIR SPRING

Insert the air spring into the hole in the lower A-arm so

that the air inlet is oriented towards the ground see Figure

“A”. With the air spring still rolled tightly, work it through

the hole in the lower A-arm. Rotate the air spring while

pushing it through the hole in the A-arm. Push the air

spring completely through the hole. Allow the air spring

to expand to its normal shape once inside the coil spring,

see Figure “B”.

Using a blunt tire iron or socket extension, reach

through the top of the coil spring and push the air spring

downward. Insert the upper support through the coil

spring. Place the upper support so that the stud in the

upper spring seat inserts into the hole in the upper sup-

port,

see Figure "A".

Install the lower support in the same manner between

the bottom of the air spring and the lower spring seat,

see Figure “A”.

The hole in the lower support will provide access to

allow the inflation valve core to be reinstalled.

Reinstall the inflation valve core in the bottom of the

air spring. Use the valve cap of the push-to-connect infla-

tion valve to tighten the core.

COIL-RITE INSTALLATION PROCEDURE

FIGURE “B”

FIGURE “C”

Take all applicable safety precations when installing your air springs.

USING A HOLE SAW

,

CUT OUT THE CENTER

PORTION OF THE

AIR SPRING

NYLON

TIES

AIR LINE

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