Cooper Instruments & Systems DPG 100 Digital Pressure Test Gage User Manual

Page 2

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CONTENTS

CHAPTER 1 GETTING STARTED...........................................................................................1

1.1

Quick Start Guide ......................................................................................................................1

1.2

About This Manual ...................................................................................................................1

CHAPTER 2 INTRODUCTION .................................................................................................1

2.1

Overview ....................................................................................................................................1

2.2

Instrument Layout .....................................................................................................................1

2.2.1

LCD Display .......................................................................................................................1

2.2.2

Low Battery Indicator........................................................................................................2

2.2.3

Decimal Point Position......................................................................................................2

2.2.4

Incremental Display Step..................................................................................................2

2.2.5

Pressure Port Threads ......................................................................................................2

2.3

Maximum Safe Overpressure...................................................................................................2

2.4

Front and Side Views ................................................................................................................3

2.5

Dimensions ................................................................................................................................4

2.6

Specifications ............................................................................................................................5

2.7

Accessories ...............................................................................................................................5

CHAPTER 3 SET UP................................................................................................................6

3.1

Installation .................................................................................................................................6

3.2

Front Panel Rotation .................................................................................................................6

3.3

Power Supply Options ..............................................................................................................7

3.3.1

Battery ................................................................................................................................7

3.3.2

AC Adapter.........................................................................................................................7

3.3.3

External Vehicle (DC) Power Supply ...............................................................................7

3.4

Turning the Instrument On and Off .........................................................................................7

3.5

Zeroing the Display ...................................................................................................................7

3.6

Restoring the Calibrated Zero..................................................................................................8

3.7

Reading the High/low Values ...................................................................................................8

3.8

Clearing the High/low Values ...................................................................................................8

CHAPTER 4 CALIBRATION....................................................................................................8

4.1

Calibration Considerations ......................................................................................................8

4.2

Required Pressures ..................................................................................................................9

4.3

Calibration Procedure...............................................................................................................9

4.4

Rear View of Front Face Panel...............................................................................................10

4.5

Calibration Error Messages....................................................................................................11

CHAPTER 5 OUPUT SIGNALS .............................................................................................11

5.1

Output Signal Overview..........................................................................................................11

5.2

Specifications ..........................................................................................................................11

5.2.1

Limit Relay Option...........................................................................................................11

5.2.2

0-5 VDC Output ................................................................................................................11

5.2.3

2-wire 4-20 mA Output ....................................................................................................11

5.3

Wiring Codes And Schematics ..............................................................................................12

5.3.1

Wiring To The Terminal Blocks......................................................................................12

5.3.2

Limit Option .....................................................................................................................13

5.3.3

0-5 VDC Output Option ...................................................................................................13

5.3.4

0-5 VDC Output And Limit Relay Option .......................................................................13

5.3.5

4-20 mA Output Option ...................................................................................................14

5.4

Explanation Of Limits .............................................................................................................14

5.5

Entering The Limit Setpoints .................................................................................................14

5.6

Trimming Of Analog Outputs .................................................................................................14

DPG 100

ii

Rev Feb 2001

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