Troubleshooting chart – Campbell Hausfeld PS271D User Manual

Page 21

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Troubleshooting Chart

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Operating Instructions and Assembly Instructions

21

Symptom

Possible Cause(s)

Corrective Action

Motor hums and does not run

1. Unit under pressure

1. Turn Prime/Spray Control to prime position

2. Equipment has been dropped

which caused motor to become

misaligned

2. Take to authorized service center to have motor assembly

realigned. Or, call technical support

3. Supply voltage too low

3. Do not use an extension cord, it is better to add hose length.

Use portable generator with a 2400 VA minimum rating

Motor does not run or hum

4. Power Switch is in OFF position

4. Flip Power Switch to ON position

5. Bad power connection

5. Check power connections at power receptacle, along extension

cord and at equipment for looseness or damage

6. Circuit breaker or fuse is tripped

6. correct cause of circuit overload. (Possible causes: Supply

voltage too low, extension cord too long for available supply

voltage, equipment was under pressure while trying to start

motor or motor has been damaged.)

7. Thermal overload protection

activated

7. Allow motor to cool for approximately 30 minutes, determine

cause and restart motor. (Possible causes: Supply voltage too

low, extension cord too long for available supply voltage,

equipment was under pressure while trying to start motor or

motor has been damaged.)

Motor runs, but pump does

not prime after being cleaned

after last use. (This problem

can usually be prevented by

following the recommended

cleaning and storage

procedure)

8. Check valves stuck

8. “Pop” Inlet Valve and Outlet Valves. See Preparation

Instructions

9. Suction Assembly loose and/or

sealing surfaces are dirty at Inlet

Valve

9. Remove Suction Assembly, clean sealing surfaces and

reassemble

10. Suction Head not immersed in

paint

10. Add more paint to bucket and/or adjust position of Suction

Assembly

11. Prime/Spray Control is in the

spray position and/or the

Pressure Control is in the Low

Pressure/Hydraulic Bleeding

position

11. Turn the Prime/Spray Control to the Prime position and Pressure

Control fully clockwise

12. Hydraulic system contains air

12. Turn Pressure Control to Low Pressure/Hydraulic Bleeding

position for 1 minute while motor is running

13. Hydraulic oil level low

13. Add oil so level is within 1/4” of housing edge. (See notes in

Maintenance Section on oil leaks.) Turn Pressure Control to Low

Pressure/Hydraulic Bleeding position for 1 minute

Motor runs, but pump does

not prime even though it was

working just fine a little while

ago. (Usually occurs after

moving or adding more paint

to the paint bucket.)

14 See Possible Causes 9,10,11,13

14. See Corrective Actions 9,10,11,13

15. Clogged suction filter

15. Remove suction filter and clean. Also, refer to Maintenance

section

16. Trash caught in valves

16. See “Force Feeding” figure on page 23

17. Paint sediments settled to

bottom of bucket

17. Strain and mix paint thoroughly

Pump primes, but does not

build pressure

18. Prime/Spray Control not in Spray

position

18. Turn Prime/Spray Control to Spray position

19. Pressure Control not set to high

enough pressure

19. Turn Pressure Control clockwise to desired pressure. Fully

clockwise is maximum pressure

20. Even though Prime/Spray

Control is in Spray position, fluid

still flows from By-Pass Tube.

Prime/Spray Control is worn or

damaged

20. Replace with service kit (See replacement parts list) or take

equipment to authorized service center

Continued on next page

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