Table of contents1 – Oldcastle BuildingEnvelope TCR-250 User Manual

Page 2

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General Information

Product Use

Protection and Storage

Check Material

Field Conditions

Cleaning Materials

Expansion Joints

Frame Fabrication

Measuring Opening

Cutting Material

Anchor at Incidental Water Application

Head & Sill Fabrication

Vertical Mullion Fabrication

Horizontal & Weep Hole Fabrication

Frame Assembly

End Dam Attachment and Sealing

Frame Installation

Head & Sill Anchor Installation

Zone Plug Installation

Perimeter Sealant Application

SSG Bridge Installation

Setting Block Location

Setting the Glass

TABLE OF CONTENTS

Page

1
2

2

2

2

3

5

5

6
7

8

9

Vertical & Horizontal Attachment and Sealing

10

10

11
11

12

12

12

12

12

12

Glass Size Calculation

Gasket Installation

Frame Splicing

Head & Sill Splicing

14

APRIL 2011

T C R - 2 5 0 W I N D O W W A L L I N S T A L L A T I O N M A N U A L

Phone: 1-866-OLDCASTLE (653-2278)

Web Address: www.oldcastlebe.com

Suggestions for Improving Thermal Performance

3

Typical Frame Configurations

4

Glazing

Glass Stop Installation

12

Glazing Frames with SSG Verticals

13

Side Block Installation

13

Reglazing

Modification for Reglazing

15

Reglazing

16

CORNER ASSEMBLY

90 Outside Corner Assmembly (6" System)

17-18

19-20

90 Outside Corner Assmembly (4-1/2 " System)

PARTS LIST

4-1/2" and 6" Systems Parts List

21-24

Quick Reference Guide
1. Cut lengths taken from D.L.O. dimensions are measured from the inside of the mullions. Face

members are slightly more narrow to provide a good joint seal. SEE PAGE 5

2. End reaction limitations: 4-1/2" System - 600 lbs without reinforcing sleeve - 875 lbs with sleeve. SEE PAGE 9

3. Outside 90 Corner options: 4-1/2" System - Head & Sill Run Thru- 6" System -Corner Mullions run thru.

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