5 | commissioning – GEA Bock FK50 User Manual

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5| Commissioning

CAUTION! Wear personal protective clothing such as goggles and protective

gloves!

Make sure that the suction and discharge line valves are open.
With the compressor switched off, add the liquid refrigerant directly to the condenser or receiver,

breaking the vacuum.

If the refrigerant needs topping up after starting the compressor, it can be topped up in vapour

form on the suction side, or, taking suitable precautions, also in liquid form at the inlet to the
evaporator.

After starting, check the compressor's oil level.

Drive motor in operating condition "High idle".
Compressor run time min. 10 minutes.
The system should have reached operating points.
Check oil level. As the installation location of the compressor can differ in practice (inclinations),

it is recommended that the oil level is checked in both sightglasses. The oil level must be visible

in at least one sightglass.

ATTENTION! Avoid overfilling the system with refrigerant!

To avoid shifts in concentration, zeotropic refrigerant blends

(e.g. R407C) must always be added to the refrigerating plant in

liquid form.

Do not pour liquid refrigerant through the suction line valve on

the compressor.

It is not permissible to mix additives with the oil and refrigerant.

5.5 Refrigerant charge

5.6 Oil level check

5.7 Shaft seal

ATTENTION! Failure to observe the following instructions can cause loss of

refrigerant and damage to the shaft seal!

INFO!

The shaft seal seals and lubricates with oil. An oil leakage

of 0.05 ml per operating hour is therefore normal. This applies

particularly during the run-in phase (200 – 300 h).

To trap and collect leaked oil, the FK50 is fitted with an

integrated leak oil trapping device with oil reservoir (P.6, Fig. 1).

ATTENTION! After a compressor is replaced, the oil level must be checked

again. If the level is too high, oil must be drained off (risk of oil

impact, reduced performance of the air-conditioning system).

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