AAF International PORTA Scrubber - Manual

T H E W O R L D L E A D E R I N C L E A N A I R S O L U T I O N S
BETTER AIR IS OUR BUSINESS ®
INSTALLATION, OPERATION, AND MAINTENANCE INSTRUCTIONS
SAAF
™
PORTA-Scrubber
Table of Contents
1.0 Introduction
1.1 About this document
1.2 Packaging and shipping,
receiving and inspection,
handling and storage
1.3 Product descriptions
1.4 Product model designations
1.5 Product drawings
1.6 Assembly – general comments
1.7 Related system equipment
2.0 Principles of Operation
3.0 Installation Instructions
3.1 Space requirements
3.2 Foundations and anchoring
3.3 Typical PORTA-Scrubber details
3.4 General filter system installation
3.5 Preparation for filter installation
3.6 PolyKlean ™ Blue filter
installation
3.7 Gas-phase chemical media
installation
3.8 Cover latches
3.9 Fans
3.10 Standard Motors
4.0 Start-up Instructions
5.0 Maintenance
5.1 PolyKlean Blue filter
5.2 Gas-phase chemical media
monitoring
5.3 Removal and replacement of
particulate and gas-phase
chemical media
5.4 Disposal of used filters
5.5 Cover sealing gaskets
5.6 General system maintenance
6.0 Troubleshooting
7.0 Spare Parts List
8.0 Equipment Characteristics,
Operating Weights, and
Shipping Weights
1.0 Introduction
1.1 About This Document
This document contains the information necessary to properly receive, assemble,
install, operate, and maintain the SAAF ™ PORTA-Scrubber filtration system.
The purchaser, installer, and/or operator of the filtration system MUST read and
comply with this document in its entirety prior to installation of the equipment and
its operation. Failure to comply with the requirements of this manual may void the
product warranty.
CAUTION: These instructions are specific to the SAAF PORTA-Scrubber
and SAAF Chemical Filtration Media. All ancillary tasks including, but not limited
to, electrical and mechanical work, equipment handling, and safety procedures
must be performed in accordance with industry accepted practice and all
relevant local, state, and federal government codes, laws, and policies.
1.2 Packaging and Shipping, Receiving and Inspection,
Handling and Storage
1.2.1 Packaging and Shipping: Unless otherwise defined in the purchase order
and agreed by AAF, the PORTA-Scrubber and filters are packaged for domestic
transit and shipped FOB the AAF factory. The method of shipment will be as
specified in the customer’s purchase order to AAF.
1.2.2 Receiving and Inspection: Obtain a copy of the purchase order and
product drawing that was submitted by AAF in association with the order, and a
copy of the bill of lading, along with any other shipping papers. Upon receipt of
the equipment, or any part thereof, these documents shall be used to ensure that
the correct product has been received.
For maximum protection, complete the following steps upon receipt of the
PORTA-Scrubber and chemical media:
• Inspect the shipment and all associated documentation. Notify the carrier
immediately if there is any visible damage to the packaging or the equipment,
or a discrepancy in the shipping papers. If necessary, file an immediate claim
with the carrier against such damage or discrepancy.
• Confirm that the equipment received agrees with the contents of the
shipping papers.
• Confirm that the shipping documents agree with the purchase order. Refer to
the product drawing submitted for the order as necessary.
• If it is determined that any equipment ordered on the purchase order has not
been delivered and is not accounted for in the shipping papers, contact AAF
immediately by calling 1-800-223-2003. Reference the AAF control number
which will be listed on the shipping papers.