Rotary valve service, Disassembly, Servicing the valve – Kenmore 625.3486 User Manual
Page 24: Assembly
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SECTION 5
SERVICE TECH. INFORMATION
5B.
ROTARY VALVE SERVICE
Before working on the valve, turn off the water 
supply and disconnect from electrical power. TO 
RELIEVE PRESSURE:
- - 3 VALVE BYPASS: Close the inlet valve and open
a soft water faucet. Then close the outlet valve and 
open the bypass valve.
--SEARS SPECIAL BYPASS: Slide the bypass
valve stem to bypass position. Loosen 3 hex head 
screws toward the back side of the valve to allow 
pressure water to bleed out. Catch water with a 
rag.
DISASSEMBLY
To remove a part or group of parts, refer to the 
valve drawing. A common screwdriver or nut 
driver, Phillips screwdriver and pliers are the only 
tools needed to completely disassemble.
SERVICING THE VALVE
Inspect all o-rings, seals and gaskets for wear or
defects.
Inspect the bottom surface of the rotor for 
scratches, chips or wear.
NOTE: If replacement is needed, be sure to use the 
current replacement part.
ASSEMBLY
Be sure all parts are in place and in the proper 
position. Lubricate ALL o-rings and seals with 
FDA approved silicone grease. To install the rotor 
seal, first place the seal into the valve groove, 
rounded side down (see cross-section). Apply a 
light coating of silicone grease to the seal's crossing 
ribs. Then, carefully center the wear strip on the 
seal, and push it downward onto the seal.
Install the nozzle and venturi seal and drain seal. 
Assemble wave washer bearing, the wave washer, 
and 2 o-rings onto the rotor top shaft. Then center 
the rotor in the valve body, on the rotor seal.
Lower the cover onto the valve body and rotor 
shaft. Then install the cover holding screws. Before 
tightening the screws, install the valve cam and 
gear. Then, turn the rotor (clockwise only) to
service position. Tighten the screws using a criss
cross pattern. If a torque wrench is available, 
torque to 30-40 inch pounds.
Lubricate the gear on the motor, and the valve cam 
gear with Molykote grease, or other high quality 
gear lubricant.
Be sure to orient switch as shown, with lever 
toward the cam.
motor
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