Pg. 8, Kawasaki engine maintenance schedule, Engine troubleshooting – EDCO GS-42 User Manual

Page 8

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PG. 8

KAWASAKI ENGINE MAINTENANCE SCHEDULE

INTERVAL

MAINTENANCE

Daily

First 8 hr. Every 25 Hr. Every 50 hr. Every 100 hr. Every 200 hr. Every 300 hr.

Check and add engine oil

•

Check for loose or lost nuts and screws

•

Check for fuel and oil leakage

•

Check battery electrolyte level

•

Check or clean air intake screen

•

Clean air cleaner foam element

•

Clean air cleaner paper element

•

Clean dust and dirt from cylinder and

cylinder head fins

•

Tighten nuts and screws

•

Change engine oil

•

•

Clean and gap spark plugs

•

Change oil filter

•

Replace air cleaner paper element

•

Clean combustion chambers

•

Clean and adjust valve clearance

•*

•

Clean and lap valve seating surface

•

*After the 1st 50 hours

ENGINE TROUBLESHOOTING

COMMON PROBLEMS & PROBABLE CAUSES

SOLUTIONS

Engine cranks but will not start

• Fuel cylinder is empty

Refill cylinder

• Shutoff valve is closed

Open valve

• Clogged, obstructed, kinked or cut fuel or vacuum line

Remove obstruction or replace line

• Spark plug lead disconnected

Connect lead to spark plug

• Faulty choke or throttle settings

Set controls to correct positions

• Faulty ignition coil

Replace coil

• Faulty kill switch

Replace switch

• Faulty regulator

Replace regulator

Engine starts hard

• Faulty choke or throttle settings

Set controls to correct position

• Clogged, obstructed, kinked or cut fuel or vacuum line

Remove obstruction or replace line

• Faulty regulator

Replace regulator

• Low compression

Valves need adjustment

Have engine serviced by a trained technician

Engine will not crank

• Battery is discharged

Charge or replace battery

• Loose or faulty connections or wires

Tighten, repair or replace wires

• Faulty ignition key switch or starter control switch

Repair or replace switch(es)

Engine overheats

• Incorrect fuel settings

Have engine serviced

• Air intake filter screen or cooling fins clogged

Clean and clear debris or replace filter

• Low oil level

Check and add oil

Exhaust emissions or propane odor

• Carburetor or regulator setting incorrect

Have engine serviced by a trained technician

• Dirty or clogged air filter

Replace air filter

• Choke engaged

Adjust to correct settings

• Loose fittings, clamps or hoses cracked, hoses cut or leaking

Tighten or seal; check with soap and water solution,

if bubbles appear, part is still leaking; replace

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