Wiring, Operation, Maintenance – Chromalox UB-502D User Manual

Page 2: Wiring diagrams

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WIRING

Note: All wiring should be done in accordance with local codes
and the National Electrical Code by a qualified person.
WARNING: Hazard of Electric Shock. Any installation
involving electric heaters must be effectively
grounded in accordance with the National Electrical
Code to eliminate shock hazard.

1. Connect heater according to the voltage and frequency speci-

fied on the nameplate and using the appropriate wiring diagram
(Figures 3 thru 8).
Note: Be sure to check voltage rating of the fan motor which is
either 120, 208 or 240 volt, single phase since heater circuit
could be 480 volts, single or three phase.

2. If a transformer is used to step down the voltage for operating

the fan motor, use appropriate wiring diagram (Figures 5 or 7).

3. Heaters are not provided with a control switch and should be

controlled by a magnetic contactor (integral or external) and a
separately mounted thermostat. External contactor is not nec-
essary with heaters having a model number suffixed with the
letter “R”.

4. Protection against overheating is provided by an internal auto-

matic thermal cutout which opens the electric circuit if the nor-
mal air-flow is restricted or stopped. Cutout automatically
energizes heater on removal of the obstruction.

WARNING: Users should install adequate back-up
controls and safety devices with their electric heat-
ing equipment. Where the consequences of failure
may be severe, back-up controls are essential.
Although the safety of installation is the responsi-
bility of the user, Chromalox will be glad to make
equipment recommendations.

OPERATION

DANGER:
1. Do not restrict air-flow through the heater by

placing fabric or other obstructions in front of or
behind the heaters. With some combustible
materials, the resulting high discharge tempera-
tures could cause a fire.

2. This heater is not intended for use in hazardous

atmospheres where flammable vapors, gases, liq-
uids or other combustible atmospheres are present
as defined in the National Electrical Code. Failure
to comply can result in explosion or fire. For these
applications see Bulletin PDS CXH-EP PF305.

MAINTENANCE

WARNING: Turn off all power to service heater. Do not
attempt to service heater while unit is operating as
there is hazard of electric shock, injury from operat-
ing fan, and burns from hot heating elements.

1. Fan motors in these heaters are provided with sealed ball bear-

ings, factory lubricated, requiring no further lubrication under
normal service conditions.

2. Following long periods of idleness, heater should be vacu-

umed before start-up, to remove accumulated combustible par-
ticles which otherwise may smoke or incinerate on initial heat
up.

3. Periodically inspect all electrical connections and terminals to

avoid electrical wiring difficulties. Inspect all wiring for frayed
or worn insulation.

WIRING DIAGRAMS

Ground

Heater Bank

1Ø Motor

Heater

Wiring Comp't

Baffle

For 3 Phase Only

This Wiring

by Customer

Thermostat When Used

Control Source for

Separately Wired Motors

120 or 240 Volts, 60 Cycle

1 or 3 Phase 60 Hz
Power Supply 120, 208
or 240 Volts

}

Fused

Switch

F1
F2

L1

L2

L3

Fused

Switch

Contactor

When Heater and

Motor Voltage are similar

Figure 3

Use with:

UB-502D
120V, 1Ø
208V, 1Ø or 3Ø
240V, 1Ø or 3Ø

UB-752D
208V, 3Ø
240V, 3Ø

Ground

Heater Bank

1Ø Motor

Heater

Wiring Comp't

Baffle

For 3 Phase Only

This Wiring

by Customer

Thermostat When Used

Control Source for

Separately Wired Motors

120 or 240 Volts, 60 Cycle

1 or 3 Phase 60 Hz
Power Supply 208, 240
or 480 Volts

Cutout

}

Fused

Switch

F1
F2
T1

L1

L2

L3

Fused

Control Switch

Contactor

Figure 4

Use with:

UB-502D &
UB-752D
480V, 1Ø or 3Ø

UB-752D
208V, 1Ø
208V, 1Ш

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