Running-in ("breaking-in"), Throttle valve adjustment – O.S. Engines FT-300 Gemini User Manual

Page 10

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18

Adjust the needle-valve

10.

Abrupt adjustment of the needle-valve may cause the
engine to stop, especially when it is new and insufficiently
run-in.

As the speed of the engine does not instantly change with
needle-valve readjustment, small movements, with pauses
between, are necessary to arrive at the optimum setting.

Practical best (optimum) needle-valve setting

Fig.24

Approx. 40

Maximum rpm setting
("Lean")

"Rich" needle-valbe setting
when starting the engine.

Revolutions start to decrease.

Close the needle-valve
gradually and slowly.

Engine stops.

Re-starting the engine when warm

To re-start the engine when warm, simply re-energise the
plugs and reapply the starter with the throttle in the idling
position. If the engine does not start, disconnect the battery
from the glowplugs and re-prime by closing the choke valve
while rotating the propeller twice with the throttle open.
Initially, the high temperature inside the combustion chambers
may turn the liquid fuel into gas and emit it through the
exhaust pipes. Therefore, repeat the priming procedure once
or twice until the cylinders become cool enough for restarting.

RUNNING-IN ("Breaking-in")

Obtain a 20x8 propeller for running-in.

1

2

1. Running-in on the ground

Start the engine

Set the needle-valve at 500-1,000r.p.m. lower than
maximum r.p.m. setting and run approx, 10 seconds.
(It is suggested to use a tachometer.)

Open the needle-valve at approx. 1,000r.p.m. lower
than above setting and run approx. 20 seconds.

Repeat above procedure, while increasing the setting 1 r.p.m.
gradually, for approx. 10 minutes.

Keep the throttle fully open, using only the needle-valve to
change r.p.m. Prolonged running-in on the ground is not
suggested because the purpose is just initial running-in
to increace engine temperature gradually close to that of
maximam r.p.m.

NOTE:

19

THROTTLE VALVE ADJUSTMENT

Photo. 5

Needle-valve

Fuel inlet

Choke valve

Mixture control screw

Throttle stop screw

2. Running-in in the air

Start the engine

Set the needle-valve approx 40 open from optimum
position (approx. 40 open from maximum r.p.m.).

Fly the model.

NOTE: Avoid prolonged heavy load flight.

With each successive flight, close the needle-valve
slightly, until, at the end of 10 flight, the needle-valve is
set for optimum position.

Finish running-in.

The carburetor can now be adjusted for optimum throttle
performance following the instructions given in the next
section.

Needle-valve adjustment

Adjust the needle-valve following the instructions given in
STARTING section.

Mixture control valve adjustment

After running is completed and the needle-valve is set at
optimum position (approx 40 open from maximum r.p.m.
position), check the idling running and adjust only when
necessary.

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