Top Flite TOPA0290 User Manual

Page 19

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4.

Use a #11 b

lade to cut

par

t wa

y

through both

sides of the r

ibs that go on the outer ends of the

center panel betw

een the spar notches

.

5.

Glue together both die-cut 1/8"[3.2mm]

plyw

ood

center leading edg

e

s (CLE)

.

6.

Cut the

top

and

bottom spar

s

for the center

panel to a length of 9-3/8"[240mm] from a 1/4"x 3/8"x

36"[6.4 x 9.5 x 910mm] bass

w

ood stic

k.

7.
Join the r

ibs to the center leading edge

, the die-

cut 1/8"[3.2mm] plyw

ood

center trailing edg

e

, the

die-cut 1/8"[3.2mm] plyw

ood

center spar web

and

the top and bottom main spars

.

8.
P

osition the assemb

ly o

v

er the plan and hold it

do
wn with w

eights and a f

e

w
T

-pins stuc

k into the jig

tabs and into the bottom of the r

ibs where the

y

contact the plan, just aft of the bottom spar

.

Use thin

and medium CA to glue all the par

ts together

.

When

gluing the outer r

ibs
, use the die-cut 1/8"[3.2mm]

plyw

ood

dihedral gaug

e
to mak

e

cer

tain the

y are

set at the correct angle

.

9.
Mar

k the center of the hole to be dr

illed in one

of the 3/8"x 1"x 2-1/16"[9.5 x 25 x 52mm] bass

w

ood

wing bolt b

loc

ks

5/8"[16mm] from the end and

3/8"[10mm] from the front edge

.

D

rill a #7 hole

through the b

loc
k at the mar

k.
Mar

k and dr

ill the

other wing bolt b

loc
k the same w

a

y.

Use 30-min

ute

epo

xy to glue the wing bolt b

loc
ks into position.

10.

After the epo

xy hardens

, glue lefto

v

e

r

1/8"[3.2mm] balsa o

v

er the b

loc
ks to suppor

t the

sheeting around the holes that will be dr

illed later

.

11.

Remo

v

e

the w

eights and carefully sand the

tops

of the center leading edges and the center

tr

ailing edge e

v

en with the tops of the r

ibs
.

- 19

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