Replacing diaphragms and valves – VACUUBRAND ME 4R User Manual

Page 13

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Documents are only to be used and distributed completely and unchanged. It is strictly the users´ responsibility to check carefully
the validity of this document with respect to his product. Manual-no.: 999122 / 02/09/2009

page 13 of 21

Tools required (metric):

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Phillips screw driver size 2

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Open-end wrench w/f 14/17/20

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Hex key size 5

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Face wrench with torque indicator

Set of seals (diaphragms and valves) ........................................................................................... 696811

Replacing diaphragms and valves

All bearings are encapsulated and are filled with long-life lubricant. Under normal op-
erating conditions, the pump is maintenance free. The valves and the diaphragms as
well as the motor capacitors are wear parts. If the rated ultimate vacuum is no longer
achieved, the pump interior, the diaphragms and the valves must be cleaned and the
diaphragms and valves must be checked for cracks or other damage.
Depending on individual cases it may be efficient to check and clean the pump heads
on a regular basis. In case of normal wear the lifetime of the diaphragms and valves is
> 10000 operating hours.
☞ Prevent internal condensation, transfer of liquids or dust. The diaphragm and valves

will be damaged, if liquids are pumped in significant amount.

If the pump is exposed to corrosive gases or vapour or in case of deposits, mainte-
nance should be carried out frequently.
☞ Regular maintenance will improve the lifetime of the pump and also protect both

man and environment.

Before starting maintenance vent the system, isolate the pump and other compo-
nents from the vacuum system and the electrical supply. Avoid the release of pollut-
ants. Allow sufficient cooling of the pump. Ensure that the pump cannot be oper-
ated accidentally. Never operate the pump if covers or other parts of the pump
are disassembled. Never operate a defective or damaged pump.

Ensure that maintenance is done only by suitably trained and supervised techni-
cians
and that the maintenance technician is familiar with the safety procedures which
relate to the products processed by the pumping system.
The pump might be contaminated with the process chemicals that have been pumped
during operation. Ensure that the pump is decontaminated before maintenance and
take adequate precautions to protect people from the effects of dangerous substances
if contamination has occurred.
☞ Wear appropriate safety-clothing when you come in contact with contaminated

components.

Please read section ”Replacing diaphragms and valves” completely before start-

ing maintenance.

Partially the pictures show pumps in other versions. This doesn´t influence replacing diaphragms and
valves of the pump.

Face wrench with torque indicator ................................................................................................ 637580

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