Whirlwind W1 39 User Manual

Whirlwind, W1 39 pin connector system technical data, Materials and finishes

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Whirlwind

W1 39 Pin Connector System

Technical Data

Materials and
Finishes:

• Contacts: Copper alloy,

hard gold plate over
nickel under plate per

MIL-G-45204

• Insulators: Low temperature

elastomer

• ‘O’ Rings and Seals;

Low temperature elastomer

• Shells and Dust Caps:

All aluminum alloy, black

anodized coating
Chain-Stainless steel

Mechanical Data:

• Operating Temperature:

-40“C to +105°C
-40°Fto+22rF

• Contacts: #20 AWG Solder

type (7.5 Amp rating)

• Contact Retention:

15 lbs. minimum

• Connector Engagement

and Separation Forces:
32 in. lbs. maximum

• Polarization: 5 Keyways

Electrical Data:

• Operating Voltage; 850

VDC or 600 VAC rmb

maximum

• Insulation Resistance;

5000 megohm minimum

• Contact Resistance;

6 milliohms maximum

The Whirlwind Wl is a 39 contact, quick disconnect connector

system based on the proven MIL-26482 multipin standard. The pin

and socket modules are shell size 20 with a standard 39 contact

insert arrangement. The solder style contacts are permanently

mounted in resilient rubber insulators to provide years of trouble

free service. Whirlwind manufactures a robust aluminum backshell

to protect the soldered connections and provides a waterproof

mesh grip for an absolutely reliable strain relief on the c|ble.

The Wl system utilizes a 39 pin male insert in a plug shell, with

a quarter-turn locking ring and a 39 socket female insert in a

receptacle shell with studs, that mates with the male plug shell.

Whirlwind provides the W1 in four standard configurations, male

and female inline and male and female chassis mount. The Wl can

be used to interconnect up to 12 balanced, shielded signal lines.

W1CF

Female Panel Connector / Cap, Wiring Kit Complete

AB39FP

39 Pin Female Panel Mount Body with Studs

1

AB39CAP

Dust Cap with Ring For Female 39 Pin

1

PT1-16BK-1.5

Drain Wire Insulator 1/16” BIk Shrink Tube 1.5”

13

PT3-16BK-1.0

Mylar / Foil Insulator 3/16” BIk Shrink Tube 1.0”

13

PTM6BK-0.5

Solder Cup Insulator 1/16” BIk Shrink Tube 0.5"

39

Wl Pin Out

Wiring Diagram For 39 Pin

1

W1CM

Male Panel Connector / Cap, Wiring Kit Complete

AB39MI

39 Pin Male Inline Body with Ring

1

AB39MPA

Panel Mount 39 Pin BIk Flange with Set Screw

1

AB39CAPWT

Dust Cap with Studs For Male 39 Pin

1

PT1-16BK-1.5

Drain Wire Insulator 1/16” BIk Shrink Tube 1.5”

13

PT3-16BK-1.0

Mylar / Foil Insulator 3/16” BIk Shrink Tube 1.0”

13

PT1-16BK-0.5

Solder Cup Insulator 1/16” BIk Shrink Tube 0.5”

39

Wl Pin Out

Wiring Diagram For 39 Pin

1

W1IF

Female Inline Connector / Cap, Wiring Kit Complete

AB39FI

39 Pin Female Inline Body with Studs

1

AB39CAP

Dust Cap with Ring For Female 39 Pin

1

AB39H

39 Pin inline Housing with Set Screws

1

AB60G

39-61 Inline Strain Relief Grip Range .375”-.50”

1

ABKR

16mm Split Ring For Dust Cap Chain

1

PT1-16BK-1.1

Drain Wire Insulator 1/16” BIk Shrink Tube 1.1”

13

PT3-16BK-0.5

Mylar / Foil Insulator 3/16” BIk Shrink Tube 0.5”

13

PT1-16BK-0.5

Solder Cup Insulator 1/16” BIk Shrink Tube 0.5”

39

W1 Pin Out

Wiring Diagram For 39 Pin

1

W1IM

Male Inline Connector / Cap, Wiring Kit Complete

AB39MI

39 Pin Male Inline Body with Ring

1

AB39CAPWT

Dust Cap with Studs For Male 39 Pin

1

AB39H

39 Pin Inline Housing with Set Screws

1

AB60G

39-61 Inline Strain Relief Grip Range .375"-.50"

1

ABKR

16mm Split Ring For Dust Cap Chain

1

PT1-16BK-1.1

Drain Wire Insulator 1/16” BIk Shrink Tube 1.1”

13

PT3-16BK-0.5

Mylar / Foil Insulator 3/16” BIk Shrink Tube 0.5”

13

PT1-16BK-0.5

Solder Cup Insulator 1/16” BIk Shrink Tube 0.5”

39

Wl Pin Out

Wiring Diagram For 39 Pin

1

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39 Pin Chassis Male

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Dmin wire insulator

Solriar cup insulator Foil insulator

3.r

------

(3.53’ (with dust cap In place)

(Strain relief Bushing adds approximately 2’ to rear of oonnector)

1.20’ (with dust cap In place)

39 Pin Chassis Female

1.46’

(Chassis connectors

mount on front of panel)

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0

.147" for 110 screw

0

.172’for *S screw

2

.

0

(2.5’ for panel mount)

3.1"

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(3.S3’ with dust cep in place)

39 Pin Chassis Female

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