Tools required for assembiy, Unpacking, Attaching the lower handle (hardware a) – Bolens 111-518R000 User Manual

Page 5: Attaching the upper handle (hardware b), Ahaching the thrdhle cdntrdl (hardware d), Assembly instructions

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ASSEMBLY INSTRUCTIONS

\ IMPORTANT: This unit is shipped WiTHOUT

GASOLINE or OIL. After assembly, service engine
with gasoiine and oii as instructed in the separate
engine manual packed with your unit.

NOTE: Reference to right or ieft hand side of the
mower is observed from the operating position.

Tools Required for Assembiy

(1) Pair of Pliers
(1) 1/2" Wrench*
(2) 7/16" Wrenches*
(1) Adjustable Wrench*

*Or two 6" Adjustable Wrenches

Hoie in Biade

Controi Handie

Washer

FIGURE 2.

UNPACKING

1. Remove the lawn mower from the carton by open­

ing the top flaps and lifting the unit out. Be careful
of the staples. Make certain all parts and literature

have been removed from the carton before the car­

ton is discarded.

2. Disconnect the spark plug wire and move away

from the spark plug.

3. Stretch out all control cables and place on the floor.

Be careful not to bend or kink the cables at any

time during assembly.

4. Remove page four from this manual and lay the

contents of the hardware pack on the illustration
for identification.

ATTACHING THE LOWER HANDLE (Hardware A)

1. Attach the lower handle by placing the bottom

holes in the lower handle over the weld pins on the
handle mounting brackets on the rear of the deck.

The extra hole in the upper part of lower handle

must be on the

right

side of the unit.

2. Using a pair of pliers, squeeze one leg of the lower

handle against the handle mounting bracket. In­
sert the hairpin clip into the

inner

hole on the weld

-------pin. See figure 1. Repeat on other side.

NOTE:

There are two (2) holes in the handle mounting

brackets. Piace the hairpin clip in the inner hoie for

operation. Outer hoie is for storage.

ATTACHING THE UPPER HANDLE (Hardware B)

1. Place the upper handle in position over the lower

handle. The hole in the side of the blade control
handle (attached to the upper handle) must be on

the

left

side.

2. Secure the upper handle using the curved head

bolts, split washers and hex nuts as shown in figure
2. Tighten securely.

AHACHING THE THRDHLE CDNTRDL (Hardware D)

The throttle control is attached to the engine. Attach
the throttle control to the

left

side of upper handle as

-follows. See figure 2.

1. Route the throttle control cable inside the handle

mounting bracket and beneath the lower handle.

2. Place cable bracket against left side of upper han­

dle, lining up the hole in the bracket with the bot­
tom hole in upper handle. Place 1/4" hex bolt

through cable bracket and handle, from the inside
to the outside.

3. Piace throttle control on the hex bolt (outside of

the upper handle), with the throttle lever facing up­
ward. Secure with spring washer (cupped side

against the throttle control) and hex nut.

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