Vortech 1998-2001 5.7L LS1 F-Body User Manual
Page 10
P/N: 4GK020-010
©2003 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured
09JUN03 v3.2
(FBodyLS1(4GK V3.2)98-02)
2D228-100
SUPERCHARGER ASSY, 1998 LS1, W/COOLER
1
2A038-312
3.12 Drive Pulley
1
2A038-495
Belt
1
4GK111-031
MOUNTING BRACKET ASSEMBLY
1
4GK111-021
Mounting Bracket
1
4GK010-020
Support
1
4FM011-052
Spring tensioner, 5.4
1
7A375-300
3/8-16 x 3" HXCSG5P
1
7J375-044
3/8 SAE Washer, Plated
1
2A017-033
Spacer Tensioner
1
4FA016-170
Idler Pulley
1
4FA016-171
Dust Cover (Wide Idler Pulley)
1
7A312-074
5/16-18 x 3/4 SHCS, Plated
6
7A312-200
5/16-18 x 2" HHD
2
7A312-300
5/16-18 X 3" HHD G5
2
7K312-001
5/16 AN Washer
10
7C010-045
M10 x 1.5 x 45mm HHD
3
7J010-002
10mm washer
3
5W001-005
3/8" Plastic Wire Loom, 1.25 ft.
1
7A312-200
5/16-18 x 2" HXHD
2
7C010-040
M10 x 1.5 x 40 HXHD
1
4GK212-030
AIR INTAKE ASSEMBLY
1
4GK112-030
Duct Inlet
1
8D001-001
Bypass Valve
1
7P100-100
1" NPT X 1" Barb Plastic Fitting
1
7U034-016
1" GS Hose, .25 ft.
1
7U034-016
1" GS Hose, 1.25 ft.
1
7R002-016
#16 Hose Clamp
4
7P500-156
1/2" x 1/4 NPT Tee
1
7P250-039
1/4 NPT to 1/4" Barb
1
7U030-046
5/32" Vacuum Line, 2 ft.
1
4GK100-010
HARDWARE ASSEMBLY
1
4GK012-040
Duct inlet 90
°
Elbow
1
7U035-001
3-1/2" Flex Hose, .75 ft.
1
7R002-052
#52 Goldseal Hose Clamp
2
7S350-200
3-1/2 X 2 Sleeve
2
7R002-056
#56 Goldseal Hose Clamp
4
7U375-052
3/8" Vacuum Cap
1
7U030-056
3/8 PCV Hse, 2.25 ft.
1
7U100-061
Grommet 3/8 I.D. 5/8 Flange
1
7P375-008
Elbow Union EUB
1
4GK130-036
OIL DRAIN ASSEMBLY
1
7R001-008
#8 Stainless Hose Clamp
2
7U030-036
1/2" Oil Drain Hose, 1.25 ft.
1
7U100-055
Tie Wrap, 6" Nylon
1
7P375-017
3/8 NPT X 1/2 Beaded Hose Barb
1
7P375-040
3/8" Female Elbow
1
7P375-041
3/8" NPT Hex Nipple
1
4GK130-026
OIL FEED LINE ASSEMBLY
1
7U030-026
1/4" Oil feed hose, .833 ft.
1
7P125-026
-4 to 1/8 NPT 90
°
, Male
2
7P525-067
.500 Crimp Ferrules
2
7P250-066
#4 Swivel x 1/4" Hose Barb
2
7S625-000
Fire Sleeve, 1 ft.
1
7R003-008
1/2" Adel Clamp
2
7U100-055
Tie Wrap, 6" Nylon
2
4GK101-001
FUEL PUMP ASSY, LS1
1
5W001-001
Wire Tap, Inline, 14-16 AWG
1
5W001-019
Solderless Connector 10-12
1
5W001-014
Fuse Holder 10 GA Wire
1
5W001-015
Fuse, Blade Type 20 amp
1
5W001-017
3/8" Ring Terminal 12 GA
2
7E010-046
#8 x 3/4 Sheet Metal
1
7J010-001
#10 Flat Washer
2
7P250-045
1/4 Male NPT x 3/8 Male Barb
1
7P312-002
5/16 Barb x 1/4 NPT Barb
1
7R001-004
#4 Hose Clamp
2
7R004-002
17.0 Stepless Clamp
4
7R004-001
15.7 Stepless Clamp
2
7U031-018
5/16 Fuel Hse Hi-Psr
1.6666'
7U032-016
3/8" Fuel Hse Hi-Psr
0.83330'
7U032-016
3/8" Fuel Hse Hi-Psr
3.0'
7U100-044
Tie Wrap, 4" Nylon
10
7U100-055
Tie Wrap, 6" Nylon
10
8F001-500
Fuel Pump, Pierburg
1
8F101-300
Pump Wiring Assy LT1
1
5W001-011
16-14 GA Eyelet .25" Hole
2
7P625-375
Reducer, 5/8 Barb to 3/8 Barb
1
7R003-028
Adel Clamp, 2-3/8" .26 Hole
2
7A250-101
1/4-20 x 1 HXHD CPSC
2
7J250-022
1/4" Washer
4
7F250-021
1/4-20 Nylock Nut Zinc Pltd.
2
7R004-004
Stepless Clamp, 1.0 O.D. Hose
2
7P312-015
Ftng, Banjo 12mm x .312 Barb
1
7F012-001
M12 Cap Nut, Fuel Pump
1
5W001-042
12-10GA x 3/16" Ring Terminal
1
7P375-072
3/8 Female Fuel Ftg, Steel
1
7P375-010
3/8 GM Fuel To 3/* Barb Ftg
1
7U033-000
5/8" Fuel Hose
.25'
2001-2002 GM F-Body LS1 w/Charge Air Cooler
PARTS LIST
Part No. 4GK218-080SQ
®
ENGINEERING, LLC
IMPORTANT: Before beginning installation, verify that all parts are included in the kit. Report any shortages or damaged parts immediately.
4GK110-010
POWER STEERING ASSEMBLY
1
4GK110-020
Fitting, Power Steering Assy
1
4GK010-010
Bracket, Power Steering
1
7A250-050
1/4-20 SHCS, Plated
2
7J006-093
6mm Washer
2
7U130-048
Assembly, Power Steering Pressure Hose
1
4GK010-060
Power Steering Reservoir Bracket
1
4GK010-090
Power Steering Reservoir Retainer
1
4GK010-100
Power Steering Reservoir Fitting
1
7C010-050
10-24 X 1/2 SHCS, Zinc
1
7F010-024
10-24 Nylock Nut
1
7J010-001
#10 Flat Washer
2
7U100-113
O-ring -113 LS1 Power Steering
2
7U030-036
1/2" Oil Drain Hose, 2 ft.
1
7R001-008
#8 Stainless Hose Clamp
2
7P375-050
3/8" Hose
1
7U032-016
3/4' x 3/8" Hose
1
7R001-004
#4 Stainless Hose Clamp
2
4GK116-031
CRANK PULLEY ASSEMBLY
1
4GK016-011
Damper Assy, 6 Rib
1
4GK018-031
Crank PPulley
1
7C016-010
LS1 Damper Bolt, M16 x 2.0
1
8N301-120
POWER COOLER ASSEMBLY, 2001
1
7R002-056
#56 Hose Clamp
1
4GK010-140
AC Canister Anchor
1
4GK010-190
Brkt, 2001 After Cooler Support
1
7U250-200
Foam, 1/4" x 2" x 3" Single Adhesive
3"
7C0210-015
M10-1.5 x 15mm HXCSP
2
7J010-002
10mm Washer, Zinc Plated
2
8N101-080
Power Cooler, Welded Assy
1
7C080-016
8mm x 1.25 x 16 HXHD
2
7A312-001
5/16 AN Washer
2
8N106-040
WATER COOLER MOUNTING ASSEMBLY
1
8N006-010
Water Cooler
1
4GK010-051
Bracket, Radiator,Left
1
4GK010-052
Bracket Radiator, Right
1
7A312-100
5/16-18 x 1 HXCSGR5P
2
7F312-018
5/16-18 Nut USS, Plated
2
7J312-000
5/16 Flat Washer-SAE
4
7A250-050
1/4-20 HHD, 1/2 Long-SHCS
4
7F250-021
1/4-20 Nylock Nut
4
7J250-001
1/4 Flat Washer
8
8N107-046
WATER PUMP ASSEMBLY
1
8F001-403
Water Pump
1
7A250-050
1/4-20 x 1/2 SHCS, Plated
2
7J006-093
6mm Washer
6
7F250-021
1/4-20 Nylock Nut
2
8N010-060
Bracket Water Pump Mount
1
5W001-050
Aftercooler Pump Plug
1
5W014-010
14 GA STD Wire, Red, 10 ft.
1
5W001-013
14-16 GA Butt Splice Connectors
1
5W001-011
14-16 GA Eyelet, .25"
1
4GK010-150
Bracket, Water Pump
1
7C080-016
8mm X 1.25 X 16 HXHD Bolt
2
7J312-000
5/16 Flat Washer, SAE
3
7F008-020
M8 x 1.25 Nut
1
4GK114-010
WATER TANK ASSEMBLY
1
8N055-030
Reservoir
1
4GK010-160
Bracket, Reservoir
1
7A250-050
1/4-20 HHD, 1/2 Long
2
7J006-093
6mm Washer
2
7U038-00
3/4" Heater Hose, 11 ft.
1
7U038-012
3/4" 90
°
Hose 4 x 12"
2
7R007-001
Nylon Clamp 1-1/8"
10
7P500-026
1/2 NPT to 3/4 Hose 90
°
Barb
6
7P500-078
1/2 NPT to 3/4 Hose Barb
2
4GK112-010
DISCHARGE ASSEMBLY
1
4GK012-010
Duct T-Body Cooler
1
7S275-200
2-3/4 X 2 Sleeve
1
7R002-044
#44 Goldseal Hose Clamp
2
8N104-061
SUPPORT COMPONENTS
1
7S400-200
4" Sleeve
1
7R002-064
#64 Goldseal Hose Clamp
2
7S250-200
2-1/2 Sleeve
1
7R002-040
#40 Stainless Hose Clamp
2
8N056-060
Surge Tank Body
1
8N055-050
Cap, Surge Tank Plastic
1
8N010-110
Mtg. Tab, LS1 Fbody
1
7P375-250
3/8 x 3/8 x 1/4 Male Barb TEE
1
7P125-037
1/8 NPT - 90
°
to 1/4 Barb
1
7U030-030
1/4" vacuum hose
1.25'
7U100-055
Tie Wrap, 6" Nylon
10
7U100-044
Tie Wrap, 4" Nylon
5
7A250-050
1/4-20 SHCS, 1/2 Long
2
7J006-093
6mm Washer, Plated
3
4GK110-110
COIL BRACKET RELOCATION ASSEMBLY
1
Part Number
Description
Quantity
Part Number
Description
Quantity
x