Vortech 1997-2003 Ford 5.4 F-150/Expedition - Manual (Page 10)

P/N: 8N020-130
© 2005 Vortech Engineering, LLC
All Rights Reserved, Intl. Copr. Secured.
19SEP05 v1.0 97-03F150PwrClr(8N020-130v1.0)
4
A. Locate the front bumper/fender support
brace from underneath the front passen-
ger’s side fender well. (See Fig. 4-a.)
B. Remove the two screws securing the
brace, then remove the brace.
C. Using an adel clamp mount the supplied
water pump to the triangle water tank. (See
Fig. 4-b.)
D. Drill through the two 1/2"NPT ports in the
water reservoir if necessary. Be careful not
to contact the threads. Blow out any debris
from inside the tank. Install a supplied
Ø3/4" x 90° brass fitting in each threaded
hole. Use thread sealant on the threads to
help prevent leakage.
E. Connect the pump inlet to the bottom 90°
brass fitting with the supplied 4" x 12" rub-
ber hose. Fit the hose, then cut it to length.
(See Fig. 4-b.)
F. Mount the pump/tank assembly to the sup-
plied mounting bracket with the supplied
1/4-20 x .50" SHCS. (See Fig. 4-c.)
G. Using the factory hardware mount the
entire pump/tank assembly into the fender
well in place of the factory support. (See
Fig. 4-d.) It may be necessary to bend the
horn out of the way to gain clearance.
4. Water Reservoir/Pump Installation
Fig. 4-a
Fig. 4-b
Fig. 4-c
Fig. 4-d
PASSENGER SIDE SUPPORT BRACE