Pinnacle Systems UltraTouch UL-101-2P 24VDC User Manual

Models

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Models:

UL-101-2P (2 pole, 24VDC)

UL-101-4P (4 pole, 24VDC)

Installation

UltraTouch must be installed in pairs with an anti-tie down

circuit between them to force the user to activate both units

concurrently to initiate hazardous motion. Install units in

such a manner that the wrist or forearm cannot activate

both units while reaching into the point of operation. They

shall be located a minimum of 25” apart, center to center.

Install both units the proper distance away from the point of

operation in accordance with OSHA regulations.

WARNING: Do not over-tighten the four hold down

screws (diagram item #12). Tighten unit on top of gasket

to obtain a snug fit and no more.

WARNING: This unit does not contain anti-tie-down

circuitry. This function is performed either by a UL-601

unit or your own control system. This is an initiation

device only and not a safety device.

Operation

Each UltraTouch contains an optical sensor, capacitive

sensor and circuitry that requires the user to activate both

sensors within a 1/4 sec of each other. When you insert

your hand into the slot, (1) you break the infrared beam,

and (2) your mass is detected by the capacitive sensor (this

dual sensor system prevents accidental activation of the unit

due to shirt sleeves, etc.) The Green LED will light and the

relay(s) will energize.

Pinnacle Systems, Inc.

3715 Swenson Avenue • St. Charles, IL 60174

Customer Service: 630-443-8542 (CST)

(Please have Model, Serial, and Software Revision numbers available)

Sales and Marketing: 800-569-7697 (EST)

www.pinnaclesystems.com

[email protected]

[email protected]

Item

Part No.

Description

1

11-057

IR plastic housing

2

21-024

Brass plate (cap. sensor)

3

32-001

Captive contact relay(s)

7

20-022

1A fuse

8

11-022

Lock down tabs

9

22-008

#4 Phillips flat head screw

10

26-019

Identification label

11

21-008

Gasket

12

22-010

#6-32 x 5/8” Phillips screw

13

52-064

Entire sub-assembly

Terminal Description

L & N

24VDC (polarity protected)

G

Earth Ground (required)

1 & 2

Open when green --|/|--

3 & 4

Closed when green --| | --

Contacts rated at 2 amps @ 120VAC

Second Relay & Terminal Strip:

Repeat of Terminals 1-4 (UL-101-4P)

PN#: 28-012R4

Troubleshooting System

Red light, but no Green light when Hand inserted into

channel:

A) Excessive Sun or incandescent light over top the

UL-101

B) Conductive grease, or liquid in the channel

C) Proximity of channel to nearby metal objects

D) Did not wait 15 seconds at power-up

E) Heavy gloves may require factory adjustment.

Standards:

UL: listed 42EL File SA11766

(UL508 & subject491)

CSA: C22.2 142-M1987

IEC 60947-5-1

Dold Safety output relays UL,CSA,CE certified

IEC ratings:

Ue=24vdc, Ui=600vac, Uimp=600vac

Utilization: (A400) AC15 ,(N250) DC13

IP40 (when mounted with gasket)

1A slo-blow input protection

no output protection

Temp:

Operating: 0°C to 55°C (32°F to 131°F)

Storage: -40°C to 85°C (-40°F to 185°F)

Life:

Mechanical: 50,000,000 cycles

Min Electrical: 200,000 cycles

(replaceable safety relays)

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