7 testing of turbine with seals – Flowserve GTS Series User Manual

Page 9

Advertising
background image

6.3 Lower the rotor into the bottom half of the turbine case and onto the journal

bearings. Make sure the seals are located in the correct groove in the

turbine case. The thrust bearing should axially locate the rotor correctly

in the case. Verify that the nozzle clearance meets the manufacturers

specification.

6.4 Use machinist’s blue or a scribe to mark the location of the sleeve end

nearest the wheel (setting plate side of the seal, opposite the drive collar).

If seals were installed using Method 1, marking the location of the sleeve

end as described here will simplify reinstallation.

6.5 Remove the rotor from the case.
6.6 At least one threaded hole, usually #8-32, is provided in the end of the

sleeve in addition to the one required to screw the setting plate to the

sleeve. Find a #8-32 set screw and use this hole to secure the end of the

sleeve to the shaft at the location marked in step 6.4.

6.7 Tighten the sleeve gasket compression screws 40 and the set screws 57 .

Make sure the seal stays in the correct location. The drive collar should

draw up on the sleeve. It is usually much easier and faster to tighten these

screws when access is not restricted by the case, as is the situation with

Method 1. Also, it is possible to measure the torque used to tighten the

sleeve gasket compression screws.

6.8 Remove the screw installed in 6.6 to hold the seal in the proper location.

Steam corrosion could cause the screw to seize. Also, if later forgotten

during disassembly damage to the shaft could occur during disassembly.

6.9 Build up the rotor and install it into the turbine.
6.10 Remove the setting plates and finish assembly of the turbine.

7 Testing of Turbine with Seals

After installing GTS seals in a turbine, static and dynamic testing under air or

steam pressure is recommended. Safety precautions for pressurized equipment

should be followed at all times. Note that if GTS seals are exposed to a slug of

water they will leak more until the water has dissipated.
7.1 Seal the turbine case exhaust and inlet with flanges rated for at least 50

psig (345 kPa) or the desired back pressure. Connect a pressure source

and provide a pressure indicator rated for 344 kPa (50 psig) or the desired

back pressure.

7.2 Pressurize the turbine case to 344 kPa (50 psig) with no shaft rotation to

test static leakage. GTS seals faces lift off with pressure so some leakage

9

Advertising