Flowserve 2 Series P5 Type - Manual

1
Flow Control Division
Kammer Control Valves
Installation, Operation, Maintenance Instructions
Pneumatic Diaphragm On-Off Actuators
Series 2, Type: P5
1 USING KÄMMER VALVES AND ACTUATORS COR-
RECTLY
1.1 General
The following instructions are designed to assist in
unpacking, installing and performing maintenance as
required on Kämmer products. Product users and
maintenance personnel should thoroughly review this
bulletin prior to installing, operating or performing any
maintenance.
DANGER: In most cases Kämmer valves and actuators
are designed for specifi c applications (e.g. with regard
to medium, pressure, temperature). For this reason
they should not be used in other applications without
fi rst contacting the manufacturer.
1.2 Terms concerning safety
The safety terms DANGER, WARNING, CAUTION
and NOTE are used in these instructions to highlight
particular dangers and/or to provide additional
information on aspects that may not be readily
apparent.
DANGER: indicates that death, severe personal injury
and/or substantial property damage will occur if proper
precautions are not taken.
WARNING: indicates that death, severe personal injury
and/or substantial property damage can occur if proper
precautions are not taken.
CAUTION: indicates that minor personal injury and/or
property damage can occur if proper precautions are
not taken.
NOTE: indicates and provides additional technical
information, which may not be very obvious even
to qualified personnel. Compliance with other,
not particularly emphasised notes, with regard to
transport, assembly, operation and maintenance and
with regard to technical documentation (e.g. in the
operating instruction, product documentation or on
the product itself) is essential, in order to avoid faults,
which in themselves might directly or indirectly cause
severe personal injury or property damage.
1.3 Protective clothing
Kämmer products are often used in problematic
applications (e.g. extremely high pressures, dang-
erous, toxic or corrosive mediums). In particular
valves with bellows seals point to such applications.
When performing service, inspection or repair
operations always ensure, that the valve and actuator
are depressurised and that the valve has been cleaned
and is free from harmful substances. In such cases pay
particular attention to personal protection (protective
clothing, gloves, glasses etc.).
1.4 Qualifi ed personnel
Qualifi ed personnel are people who, on account of
their training, experience and instruction and their
knowledge of relevant standards, specifications,
accident prevention regulations and operating
conditions, have been authorised by those responsible
for the safety of the plant to perform the necessary
work and who can recognise and avoid possible
dangers.
1.5 Installation
DANGER: Before installation check the order-no, serial-
no. and/or the tag-no. to ensure that the valve/actuator
is correct for the intended application.
Do not insulate extensions that are provided for hot
or cold services.
Pipelines must be correctly aligned to ensure that the
valve is not fi tted under tension.
STOP!
KMEIM0008-00 04.04
Index
1 Using Kämmer valves and actuators correctly.
2 Unpacking
3 Installation
4 Quick check
5 Maintenance
6 Remove and install actuator
7 Reverse actuator action
8 Disassemble and assemble actuator
9 Troubleshooting chart