Pennco LP TO NATURAL GAS - Manual (Page 2)

2
LP TO NATURAL GAS CONVERSION INSTRUCTIONS
-X
LP
ONLY
NAT/LP
Figure 3 - Burners
Figure 4 - Gas Valve
14. Remove the cover screw from gas valve pressure regu-
lator. See Figure 4.
15. Remove adjustment screw by turning counterclockwise
. See Figure 5.
16. Remove red LP gas spring. See Figure 5.
NOTICE
Parts for steps 17, 18, 26, and 27 are located in the
Honeywell natural gas conversion kit HW#394588
(#VG00802) for VR8200, VR8204, VR8300 or
VR8304 gas valve or conversion kit HW#391936
(#VG00701) for VR8440 gas valve.
17. Insert stainless steel natural gas spring. See Figure 5.
18. Install adjustment screw. Verify screw top is flush with
regulator top.
19. Turn pressure regulator adjustment screw clockwise
eight (8) complete turns. This is starting point
for manifold pressure.
20. Install manometer to pressure tap on outlet side of gas
valve. See Figure 4.
21. Turn ON electric and gas supply.
NOTICE
Verify gas inlet pressure is between minimum of 5”
w.c. maximum of 14” w.c.
22. Check for gas leaks around all gas connections using
commercially available soap solution specifically made
for leak detection.
DANGER
Fire Hazard. Do not use matches, candles, open
flames, or other methods providing ignition source.
Failure to comply will result in death or serious
injury.
!
23. With boiler operating adjust manifold pressure to 3½”
water column by turning pressure regulator adjustment
screw.
24. Turn OFF electric and gas supply.
25. Remove manometer. Replace pressure tap cover screw
securely.
26. Install silver natural gas regulator adjustment cover
screw with o-ring. See Figure 5.
27. Mount conversion label on gas valve.
28. Turn electric and gas supply ON.
29. Cycle boiler to ensure proper operation and lighting.
30. Replace front panel.
31. Fill out and affix conversion plate adjacent to
rating plate. Complete this step to provide proper
identification for customer service or technical support
issues.
CAUTION
WHAT TO DO IF YOU SMELL GAS
• Do not try to light any appliance.
• Do not touch any electrical switch; do not use
any phone in your building.
• Immediately call your gas supplier from a
neighbor’s phone. Follow gas supplier’s
instructions.
• If you cannot reach your gas supplier, call the fire
department.
!
MAIN BURNER ORIFICES
INPUT
(Btuh)
ORIFICE
(mm)
QTY.
45,000 3.1 1
70,000 2.8 2
96,000 3.2 2
120,000 2.9 3
145,000 3.2 3
170,000 2.9 4
175,000 3.0 4
195,000 3.2 4
245,000 3.2 5
295,000 3.2 6