TS Performance 6.7L Dodge Fuel Plug - Manual (Page 2)

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Dodge 6.7L Release Valve Plug
1. Remove the dipstick and 4 bolts holding the plastic cover plate on top of the
engine.
2. Using an 11mm wrench remove
the 2 clamps holding the EGR tube
that crosses in front of the valve
cover. You do not have to remove
the tube only tilt the tube up
towards the front of the truck.
3. Using a 10mm socket and wrench, remove the bolt that holds the dipstick tube to
the bracket and the 6 bolts that hold the air horn to the manifold. Making sure not
to damage the gasket, slide the air horn forward so that you can access the front of
the fuel rail.
4. Remove the 18mm fuel rail valve
located on the front of the fuel rail.
5. Once you have the fuel rail valve out
of the rail, remove the rubber seal
around the valve.
6. Place this rubber seal onto the new
fuel rail valve and insert it back into
the fuel rail.
7. Re-install the fuel valve and tighten it down to 100 ft. lbs.
8. Now you can re-install the air horn, make sure to line up the six holes in the
gasket with the bolt holes for the air horn. Also connect the dipstick tube to the
bracket on the air horn.
9. Line the EGR tube back up. For easier installation line up one side to its
connection, install the clamp but leave it loose enough so you have a little
movement to connect the other side. Then fully tighten both sides, once you have
both sides lined up correctly.