Chapter 4: operation, Chapter 5: maintenance, Chapter 6: troubleshooting chapter 7: appendix – AEC 2-40 HP Portable Chillers User Manual

Page 5

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2-40 HP Portable Chillers

iv

3-11 Initial Start-Up............................................................................................................ 28

CHAPTER 4: OPERATION ........................................................ 29

4-1

Panel Buttons, Indicator Lights, and Switches .......................................................... 29

Microprocessor Controllers .................................................................................29
Graphic Panel......................................................................................................32

4-2

Start-up...................................................................................................................... 35

4-3

Setting the Process Water Temperatures ................................................................. 35

4-4

Auto-Tuning............................................................................................................... 35

4-5

Optional Communications ......................................................................................... 35

4-6

Programming the Electronic High/Low Thermostat................................................... 36

CHAPTER 5: MAINTENANCE ................................................... 38

5-1

Lubrication................................................................................................................. 38

5-2

Filter Cleaning ........................................................................................................... 38

5-3

Maintaining the Condenser ....................................................................................... 39

Air- and Remote Air-Cooled Chillers ...................................................................39
Water-Cooled Chillers .........................................................................................39

5-4

Maintaining the Evaporator ....................................................................................... 39

5-5

Evaporator Process Piping Y-Strainer....................................................................... 39

5-6

Preventative Maintenance Service............................................................................ 40

CHAPTER 6: TROUBLESHOOTING ......................................... 41

CHAPTER 7: APPENDIX ........................................................... 43

7-1

Warranty....................................................................................................................43

7-2

Technical Assistance................................................................................................. 44

Parts Department ................................................................................................44
Service Department.............................................................................................44
Sales Department................................................................................................44
Contract Department ...........................................................................................44

7-3

Drawings and Specifications ..................................................................................... 45

2 hp and 3 1/2 hp Air-Cooled Portable Chillers ...................................................45
5 hp and 7.5 hp Air-Cooled Portable Chillers ......................................................46
10 hp and 15 hp Air-Cooled Portable Chillers .....................................................47
20 hp, 25 hp, and 30 hp Air-Cooled Portable Chillers .........................................48
2 hp and 3.5 hp Water-Cooled Portable Chillers .................................................49
5 hp and 7.5 hp Water-Cooled Portable Chillers .................................................50
10 hp and 15 hp Water-Cooled Portable Chillers ................................................51
20 hp, 25 hp, and 30 hp Water-Cooled Portable Chillers ....................................52
35 hp and 40 hp Water-Cooled Portable Chillers ................................................53
5 hp and 7.5 hp Remote Air-Cooled Portable Chillers.........................................54
10 hp and 15 hp Remote Air-Cooled Portable Chillers........................................55
20 hp through 40 hp Remote Air-Cooled Portable Chillers .................................56
Remote Condenser Assembly Models ................................................................57

7-4

Pump Curves, Flow, and Pressure Considerations................................................... 58

60 Hertz Pump Curves ........................................................................................58
50 Hertz Pump Curves ........................................................................................59
Water Pressure Drop Tables...............................................................................60

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