Standard work, Process description – Allmand Brothers NIGHT LITE PRO II LD User Manual

Page 5

Advertising
background image

STANDARD WORK

1

2
3
4
5

6
7

8

9

10

11
12

13
14

15

17

18

19

1
4
6
7
8

8,9,10
17, 18

8

9, 10

15

Reference picture for location of hardware.

Remove 5/16-18 keps nuts (044031) and 5/16 washers

Torque 1/4-20 nylock nut to 9.67 ft/lbs.

Reference picture for location of bolt and nut.

Use care not to over tighten nuts as this will damage the fender.

bolt through handle and tube then attach nut and tighten.

Insert outriggers (both sides) into bottom frame. Lift lock

16

Attach rear jack (650235) to frame using one 1-5/16"

Insure that the snap ring is fully seated

Failture to properly mount jacks may result in property damage, serious injury, or death.

Insure each nut has the proper torque (120 ft/lbs).

Insure each nut has the proper torque (85 ft/lbs).

SAFETY PRECAUTIONS

Failure to follow safety precautions may result in property damage, serious injury, or death.

Failure to securely support top unit may result in property damage, serious injury, or death.

Overhead obstructions such as power lines, etc. may cause property damage, serious injury, or death.

Lowering the unit with a person below the unit may result in serious injury or death.

Improper lifting heavy or awkward objects may result in serious injury.

QUALITY INSPECTIONS

Failure to apply the proper torque may result in property damage, serious injury, or death.

Insure that the snap ring is fully seated

This information is continued on additional page(s).

snap ring (330014)

AS1001

See "Section 3" for additional steps.

two 1-5/16" snap rings (330014)

PROCESS DESCRIPTION

SW #

Insure nut has the proper torque (9.67 ft/lbs).

Attach wheels and tires to axle on unit using five

Remove forklift forks carefully to avoid damaging the unit.

Torque 1/2-13 bolts and nuts to 85 ft/lbs.

Feed a wire through the tongue and hook to the end of the

tail light wire harness and pull harness through.

the nut back 1 full revolution.

Torque lug nuts to 85 ft/lbs.

(046230), four 1/2" flat washers(047025), and two 1/2-13

wheels and tongue jack.

Place jack so that it will support the tongue when unit is lowered.

lug nuts (032048) for each wheel.

Attach tongue to unit using two 1/2-13 X 5" bolts

(047010) from bolts and then place fenders (650297) on

nylock nuts (044048). Run tail light wires through tongue.

Attach jack (330008) to tongue with snap ring (330014).

Lower unit until the weight of the unit is supported by the

Attach axle (650100) with six 9/16-18 X 3" shackle

bolts (032043), four 3.25" shackle links(032046), and

TO BEGIN:

TRAILER ASSEMBLY:

Make sure area above units and rack is clear of any obstructions.

Set the unit at a working height to put the axle and

DO NOT allow any person under raised unit.

tongue on.

six 9/16-18 shackle nuts (032044).

NO.

PROCESS

Locate and sort all required components and hardware.

/

Raise top unit and move away from shipping rack.

PRODUCT/PROCESS

DESCRIPTION

Finish Assembly of NLPro-Lay down

Manual Tower Units

Gather all required equipment.

Read and understand all process steps and safety

precautions before beginning.

Fully insert forklift forks into pockets on bottom of unit.

rack. (Two bolts on each side)

lever and slide outriggers into place until lock engages.

Attach two jacks (330010) to the outriggers using

Any

COMMENT

See Section 1 for hardware information and component list

Top unit must be securely supported before proceeding.

Reference picture for location of mounting bolts.

This hardware is preinstalled on the unit.

followed by the washers and finally the keps nuts

and then tighten nuts.

nut (044033) and place winch handle on tube and place

Remove 5/16-18 X 1.75" bolt (046065) and 5/16-18 nylock

WORKSTATION:

Follow all instructions and safety precautions. Use of eye

protection is REQUIRED.

Two people required to lift or move the axle to avoid injury.

Torque shackle bolts and nuts to 120 ft/lbs then turn

NON STANDARD OPTION:

STANDARD OPTION:

Remove four mounting bolts from top unit and shipping

X

4

5

8

14

15

16

17

18

10

NLPROII LD Container Shipment Assembly Instructions

Section 2

10/25/2011

Advertising