Warning, Electric clutch adjustment, Motion control linkage adjustment – Exmark Lazer Z Mower 4500-507 User Manual

Page 40: Maintenance

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Maintenance

valves must be in the “released” position on the
hydros).

13. If the hub moves very freely relative to the caliper,

then tighten the standard nut one turn against the
swivel and repeat step 11.

14. Once step 11 is achieved, hold the threaded rod

end with a tool and tighten the lock nut against
the standard nut. Do Not allow the cable to turn
when the nuts are tightened.

15. After adjusting the brakes on both sides of the

mower, cycle the brake handle a minimum of six
times to allow the cable to seat into the sheath
and mounting tabs.

16. Readjust both brakes following the procedure in

steps 10 through 14.

17. If a brake component has been removed or

replaced, see the steps below; otherwise proceed
to step 18.

Burnishing the Brake Procedure:

A. Clear the area of any flammable material

before starting the burnishing process.

B. Rotate the drive wheel release handle to the

“operating” position. Refer to the Drive
Wheel Release Valves section in Operation.

C. Apply the park brake.

D. Install a 1/2 x 6 inch (approx.) rod or bolt

through the 2 inch height of cut hole (see
Figure 31).

Figure 31

1.

2 inch height of cut location

E. Start the mower while in the operator position.

WARNING

Engine must be running and drive wheels
must be turning so park brake adjustment
can be performed. Contact with moving
parts or hot surfaces may cause personal
injury.

Keep fingers, hands, and clothing clear of
rotating components and hot surfaces.

F. Release the park brake so the handle rests on

the 1/2 x 6 inch rod or bolt.

G. Move the throttle to high idle.

H. Move both motion control levers to the full

forward position and hold for 15 seconds.

I. Move both motion control levers to the full

reverse position and hold for 15 seconds.

J.

Turn off the engine and completely release
the park brake by removing the 1/2 x 6 inch
rod or bolt.

K. Allow the hubs to cool until they are cool

enough to safely touch.

L. Rotate the drive wheel release handle to the

“released” position. Refer to the Drive Wheel
Release Valves
section in Operation.

M. Readjust both brakes following the procedure

in steps 10 through 14.

18. Rotate the drive wheel release handle to the

“operating” position. Refer to the Drive Wheel
Release Valves
section in Operation.

19. Install the rear tires and torque lug nuts to 90-95

ft-lb (122-129 N-m).

20. Remove jack stands.

Electric Clutch Adjustment

No adjustment necessary.

Motion Control Linkage
Adjustment

Located on either side of the fuel tank, below the seat
are the pump control linkages. Rotating the pump
linkage with a 1/2 inch wrench allows fine tuning
adjustments so that the machine does not move in

40

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