Step 4, Step 1, Step 2 – Horizon Fitness Exercise Bike User Manual

Page 2: Step 8, Step 5, Step 6, Step 3, Step 7

Advertising
background image

E X P R E S S I I

Tension

Knob

Tension

Knob Cable

Seat

Handlebars

Console

Console

Data Cable

Seat Post

Pop Pin

Front Wheel

Tube

Rear Foot Pad

Pedal

E

J

K

Mobile Wheel

Sleeve

G

F

B

Rear Foot Tube

A

D

C

I

H

Mobile

Wheel

U

N

P

A

C

K

I

N

G

Unpack your Exercise Bike where you will be
using it. Place your bike on a level flat surface.
It is recommended that you place a protective
covering on your floor. You will only need to
attach the following items. Verify that the
following parts and tools are included:

Parts
1 Rear Foot Tube
1 Handlebar Set
1 Seat Post
1 Seat
1 Console Mast
1 Console Mast Boot
2 Mobile Wheels
1 Console
2 AA Batteries
2 Pedals
2 Wheel Sleeves
1 Tension Knob
1 Hardware Pack (contents listed below)

E) Washer
Quantity: 2

F) 14mm Washer

Quantity: 2

G) 20mm Bolt

Quantity: 2

D) 12mm screw

Quantity: 2

B) 20mm Bolt

Quantity: 2

C) 15mm Bolt

Quantity: 4

A) 40mm Bolt

Quantity: 2

H a r d w a r e

(Actual Size)

Tools (included)
5mm Allen Wrench/
Phillips Screw Driver
Flat Wrench

NOTE:

It is recommended that you apply

grease to the threads of each bolt as you
assemble your Exercise Bike, to prevent
loosening and noise. Also, during each
assembly step, ensure that ALL nuts and
bolts are in place and partially threaded in
before completely tightening any ONE bolt.

STEP 4

Connecting the Tension Knob
a. Remove the 20mm long bolt (H)

on the back of the tension knob.

b. Turn the tension knob to level 15.

Connect the tension knob to the
bottom of the tension knob cable
(Figure A, Step 2).

c. Grasp the tension knob and firmly

pull the tension knob assembly
away from the machine in order to

attach to the top of the tension knob
cable (Figure B, Step 3). Make sure
that the copper cable end is seated

properly into the "key hole".

d. Insert the tension knob into the rec-

tangular opening on the console
mast (Figure C, Step 5).

e. Secure the tension knob with the

20mm bolt (H) by using a screw
driver (Figure D, Step 6).

STEP 1

Attach the Front Foot Wheels
a. Insert the wheel sleeves on each

side of the front wheel tube.

b. Align the holes in the wheel sleeves

with the holes in the wheel tube.
Insert two 12mm screws (D) and
secure with the screwdriver.

c. Attach the mobile wheels to the

wheel sleeves. Insert two 14mm
washers (F) and two 20mm bolts
(G) and secure with a screwdriver.

STEP 2

Attach the Rear Foot and Pads
a. Align the holes of the rear foot

tube with the holes in the base
frame.

b. Insert two 20mm bolts (B) and

secure with a 5mm allen wrench.

c. Slide the rear foot pads to each

end of the rear foot tube.

STEP 8

Attach the Pedals
a. Thread the right pedal into the right

side pedal crank arm. Note: The

pedals are labeled on the end of the

threaded shaft for reference.

b. Tighten the pedal with the flat

wrench.

c. Repeat this process on the left side.

STEP 5

Attaching the Handlebars
a. Align the holes in the handlebars

with the holes in the console mast.
Secure with a 5mm allen wrench.

b. Insert two 40mm bolts (A) and two

washers (E) and secure with a
5mm allen wrench.

STEP 6

Attaching the Console
a. Open the battery cover on the

back of the console, insert two AA
batteries into the console and
replace the battery cover.

b. Connect the cable from the console

to the console cable running
through the console mast, making
sure that both ends snap together
tight.

c. Attach the console to the console

mast plate with the 15mm screws

(I). Secure using a screwdriver.
Note: Screws (I) are located on the

back side of the console.

STEP 3

Attaching the Console Mast
a. Unfold the console cable and the

tension knob cable, which is folded

into the console mast base.

b. Slide the console mast boot onto

the bottom of the console mast.

c. Slide the tension knob cable and

the console cable through the con-

sole mast. (Note: The tension knob

cable will only pull as far as the rec-

tangular opening in the console

mast. The console cable will need

to be pulled through the end of the
console mast.) To assist in pulling
the console cable and tension knob
cable through the console mast,

there should be a guide wire

attached to the top of the console
mast. Attach the guide wire to the

end of the cable and pull though the

top of the mast. Discard the guide

wire once the cables are pulled
through.

d. Insert the console mast into the

base, secure with four 15mm bolts

(C) using the 5mm allen wrench.

Slide the console mast boot into

place.

STEP 7

Attach the Seat
a. Remove the three nuts (J) and

washers (K) from the bottom of the
seat.

b. Attach the seat to the seat post with

the three nuts (J) and washers (K),

securing with the flat wrench.

c. Loosen the pop pin by turning it one

or two revolutions, then pull the pop

pin mechanism to the outward

position.

d. With the pop pin in the outward

position, slide the seat post into

the base.

e. Release the pop pin and tighten to

the proper position.

Figure A

Figure B

Figure C

Figure D

6

5

4

3

2

1

o r w w w. h o r i z o n f i t n e s s . c o m

Console

Mast

Console Mast

Boot

C U S T O M E R A S S I S TA N C E C E N T E R 1 . 8 8 8 . 9 9 3 . 3 1 9 9

expressassemblyguidev1.5.qxd 9/13/2001 2:22 PM Page 2

Advertising