Mower maintenance, Securing nuts & bolts, Clutch cable adjustment – Hayter Mowers Harrier 48 491G User Manual

Page 12: Lubrication, Cutterblade removal, Cutterblade assembly

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Securing Nuts & Bolts

Regularly check that all securing nuts and bolts are tight.

Replace missing or damaged items immediately.

Clutch Cable Adjustment

At any time the operator feels that the machine is loosing

drive:

1. Stop the engine.

2. Pull the machine backwards at the same time

progressively engage the clutch lever until the rear

rollers lock, at this point the clutch lever should be

60mm from the handlebar.

3. If the distance between the clutch lever and handlebar

is less than 60mm regulate the engagement position

with the black plastic cable adjuster. To regain the

60mm distance (Refer fig.28 & 29)

4. Note this is a temporary adjustment and at the nearest

opportunity a service should be carried out to ensure

the spring on the clutch cable attached to the gearbox

clutch is set correctly. This adjustment should be done

using the metal adjuster at the control with the plastic

adjuster reset fully wound in. When the spring is set

tighten the inner lock nut to secure position. (Refer

figs.30 & 31)

Lubrication

Lubricate the wheels, pivot points and linkages with

engine oil every 25 operating hours.

Apply a good quality medium grease to the inner control

cables at the point of entry and exit from their outer cas-

ing.

Cutterblade Removal

Drain the fuel by running the engine until the fuel tank

is empty and the engine stops. Remove the spark plug

lead and allow the engine to cool. Turn the mower on its

left hand side and ensure that the air cleaner side of the

engine is uppermost. (Refer fig.32)

Firmly grip the end of the cutterblade with a gloved hand

and remove the bolt, spring washer and distance piece

securing the cutterblade with a 9/16” A/F spanner. (Refer

fig.33)

To prevent accidents never work on the cutterblade

unless the spark plug lead has been removed. The

cutterblade has sharp edges. ALWAYS wear strong

gloves to protect your hands when working on the

cutterblade. DO NOT rotate tools towards the cutting

edges to avoid the risk of injury should the tool slip.

ALWAYS use genuine Hayter replacement parts.

The condition of the cutterblade and its mounting

arrangement should be checked regularly for signs of

wear or damage. Ensure that the cutterblade is not bent

or cracked.

A damaged cutterblade that is out of balance will vibrate

excessively and may break. DO NOT use an unbalanced

cutterblade.

Regularly check that the bolt securing the cutterblade is

tightened to the specified torque of 54Nm.

Replace the cutterblade every 2 years of sooner if

excessively worn or damaged.

To prevent injury it is wise to seek assistance when

turning the mower on its side.

Cutterblade Assembly

Assemble the cutterblade with the turned up edges facing

towards the engine. Secure the cutterblade using the bolt

(1), spring washer (2), and distance piece (3). (Refer

fig.33)

MOWER MAINTENANCE

Tighten the inner

nut when the cable

spring is set.

Clutch lever

fully engaged

Metal

adjuster

60mm

1

13mm
extension

Clutch spring

Fig. 28

Fig. 29

Fig. 30

1

2 3

Fig. 32

Fig. 33

Fig. 31

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