Transporting, Taking care of unexpected problems, Technical & consumer information – HONDA GC160 User Manual

Page 8: Technical information, Serial number location, High altitude operation, Technical information serial number location

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8

Storage Precautions
If your engine will be stored with gasoline in the fuel tank and
carburetor, it is important to reduce the hazard of gasoline vapor
ignition. Select a well-ventilated storage area away from any appliance
that operates with a flame, such as a furnace, water heater, or clothes
dryer. Also avoid any area with a spark-producing electric motor, or
where power tools are operated.

If possible, avoid storage areas with high humidity, because that
promotes rust and corrosion.

Keep the engine level in storage. Tilting can cause fuel or oil leakage.

With the engine and exhaust system cool, cover the engine to keep
out dust. A hot engine and exhaust system can ignite or melt some
materials. Do not use sheet plastic as a dust cover. A nonporous cover
will trap moisture around the engine, promoting rust and corrosion.

Removal From Storage
Check your engine as described in the BEFORE OPERATION
CHECKS
section of this manual (see page 2).

If the fuel was drained during storage preparation, fill the tank with
fresh gasoline. If you keep a container of gasoline for refueling, be
sure it contains only fresh gasoline. Gasoline oxidizes and deteriorates
over time, causing hard starting.

If the cylinder was coated with oil during storage preparation, the
engine will smoke briefly at startup. This is normal.

TRANSPORTING

Keep the engine level when transporting to reduce the possibility of
fuel leakage.

TAKING CARE OF UNEXPECTED PROBLEMS

TECHNICAL & CONSUMER INFORMATION

TECHNICAL INFORMATION

Serial Number Location

Record the engine serial
number in the space below.
You will need this information
when ordering parts and when
making technical or warranty
inquiries.

Engine serial number: GCAH - A_____________________________

Carburetor Modifications for High Altitude Operation

At high altitude, the standard carburetor air-fuel mixture will be too rich.
Performance will decrease, and fuel consumption will increase. A very
rich mixture will also foul the spark plug and cause hard starting.
Operation at an altitude that differs from that at which this engine was
certified, for extended periods of time, may increase emissions.

High altitude performance can be improved by specific modifications to
the carburetor. If you always operate your engine at altitudes above
5,000 feet (1,500 meters), have authorized Honda servicing dealer
perform this carburetor modification. This engine, when operated at
high altitude with the carburetor modifications for high altitude use, will
meet each emission standard throughout its useful life.

Even with carburetor modification, engine horsepower will decrease
about 3.5% for each 1,000 feet (300 meters) increase in altitude. The
effect of altitude on horsepower will be greater than this if no
carburetor modification is made.

NOTICE

When the carburetor has been modified for high altitude operation, the
air-fuel mixture will be too lean for low altitude use. Operation at
altitudes below 5,000 feet (1,500 meters) with a modified carburetor
may cause the engine to overheat and result in serious engine
damage. For use at low altitudes, have an authorized Honda servicing
dealer return the carburetor to original factory specifications.

ENGINE WILL NOT
START

Possible Cause

Correction

1. Check control positions

Choke open.

Pull the choke to the
CLOSED position unless
the engine is warm.

Ignition switch OFF.

• Move the throttle lever to

the SLOW or FAST
position (p.3).

• Move the ignition switch

lever to the ON position
(p. 3).

• Move the engine stop

switch to the ON position
(p. 4).

2. Check engine oil level.

Engine oil level low (Oil Alert
models).

Fill with the recommended
oil to the proper level (p. 5).

3. Check fuel.

Out of fuel.

Refuel.

Bad fuel; engine stored
without treating or draining
gasoline, of refueled with bad
gasoline.

Drain the fuel tank and
carburetor (p. 7). Refuel
with fresh gasoline.

4. Remove and inspect

spark plug.

Spark plug faulty, fouled, or
improperly gapped.

Replace the spark plug
(p. 6).

Spark plug wet with fuel
(flooded engine).

Dry and reinstall spark
plug. Start engine with
throttle lever in FAST
position (choke in OPEN
position).

5. Take engine to an

authorized Honda
servicing dealer, or refer
to shop manual.

Fuel filter clogged, carburetor
malfunction, ignition
malfunction, valves stuck,
etc.

Replace or repair faulty
components as necessary.

ENGINE LACKS

POWER

Possible Cause

Correction

1. Check air filter

Filter clogged.

Clean or replace the filter
(p. 6).

2. Check fuel.

Bad fuel; engine stored
without treating or draining
gasoline, of refueled with bad
gasoline.

Drain the fuel tank and
carburetor (p. 7). Refuel
with fresh gasoline.

3. Take engine to an

authorized Honda
servicing dealer, or refer
to shop manual.

Fuel filter clogged, carburetor
malfunction, ignition
malfunction, valves stuck,
etc.

Replace or repair faulty
components as necessary.

SERIAL
NUMBER
LOCATION

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