7 electrical connections – Generac PRIMEPACT 50 04164-3 User Manual

Page 33

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31

Never tee

the generator engine exhaust pipe into the vehicle

engine exhaust piping. This causes excessive back pressure on

the generator engine. Also, water from one engine can damage

the other engine.

Plan exhaust system installation carefully. Comply with all appli-

cable codes, standards and regulations.

2.7 ELECTRICAL CONNECTIONS

Be sure to read the "Generator AC Connection System" section.
The following general rules apply to electrical connections in a

recreational vehicle:

Qualified

electricians who are familiar with applicable codes,

standards and regulations should install electrical wiring.

The wiring should comply with codes, standards and regula-

tions. The National Electrical Code (NFPA 70), and state and

local codes apply.

Switches and circuit breakers should be of a type approved for

use in recreational vehicles and must be mounted and installed

to prevent damage from road shock.

Wiring must be of adequate size, have approved insulative

qualities and be properly supported.

Conduit and wire openings into the generator compartment

(if used) must be vapor-sealed to prevent entry of flammable,

explosive or poisonous gases into the vehicle.

2.7.1 ELECTRICAL JUNCTION BOX

‹

Install an approved, square electrical junction box with a blank

cover on the interior or exterior wall of the area planned for installa-

tion of the generator (NOT on the generator). Route the generator's

AC output leads into this junction box through approved flexible

conduit. This is the point of first termination for generator AC

output leads.

2.7.2 WIRING

‹

Wiring should be of

stranded copper to reduce the chance that

vibration may cause breakage.

Wire gauge size should be large enough to handle at least 115

percent of the installed generator's rated maximum current.

If neutral conductors are used, they must be the same size as

other leg wires.

Route power supply conductors from generator AC output leads

T1 (red), T2 (white), T3 (black) and the green ground wire

through approved flexible conduit to the electrical junction box

on the compartment wall.

If flexible metal conduit is used between the generator and the

compartment junction box, the conduit end that terminates the

compartment junction box must be vapor-sealed. Flexible metal

conduit is NOT vapor tight along its entire length.

From the junction box, route power supply wires through approved

conduit to either (a) double-pole, double-throw transfer switch, or

(b) approved isolation receptacle. Connecting to a transfer switch

or isolation receptacle must prevent vehicle electrical circuits from

being connected to two different power supplies at the same time

(such as generator and dockside power).

Conductors must be rated 221° F (105° C) or must be of a

larger conductor size.

2.7.3 GENERATOR AC CONNECTIONS

‹

Generator AC output leads T1 (red), T2 (white) and T3 (black)

come out of the generator as shown in Figure 2.17. Leads T1 (red)

and T3 (black) are “hot,” while T2 (white) is the grounded neutral

lead. There is also a green lead that connects to ground in the

junction box of the recreational vehicle.

Figure 2.17 – Generator AC Output Leads

T3

T2

T1

Green

(Ground)

Line T1 (red) to T2 (white) is protected against overload by a

30-amp circuit breaker (CB1). Use this line-to-neutral connection

separately to operate 120-volt, single-phase, 60 Hertz, AC loads

requiring up to 3,600 watts (3.6 kW) of power. Line T3 (black) to

T2 (white) also is protected against overload by a 20-amp circuit

breaker (CB2). Use this line-to-neutral connection separately to

operate similar loads. However, be sure the total unit load does not

exceed the maximum rating of the generator. The neutral line (T2,

white) on all units is a grounded neutral.

Do NOT connect electrical loads in excess of any

circuit breaker rating or problems with circuit

breaker tripping will develop, which causes a loss

of AC output. Also, do NOT exceed the genera-

tor's rated wattage capacity. Add the watts or

amperes of all lighting, appliance, tool and motor

loads the generator will operate at one time. This

total should be less than the unit's rated wattage/

amperage capacity.

2.7.4 CONDUIT

‹

Route the connections between the generator and the junction box

through approved, flexible conduit. The following general rules

apply:

Cut wiring to the required length and allow extra wire for junc-

tion box connections.

Carefully prepare conduit ends to prevent sharp edges from

cutting through wiring insulation.

Section 2 – Installation

Recreational Vehicle Generator

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