Grizzly G0554Z - Manual (Page 3)

Table of contents
SEcTiON 6: MAiNTENANcE ......................... 50
schedule ...................................................... 50
Cleaning & protecting .................................. 50
lubrication ................................................... 51
tensioning/replacing V-Belts ...................... 53
Checking/Cleaning Coolant system ............ 54
SEcTiON 7: SERvicE ................................... 56
troubleshooting ........................................... 56
Cross slide Backlash Adjustment ................ 58
gib Adjustments........................................... 58
tailstock lock Adjustment ........................... 59
shear pin replacement ............................... 60
Brake pads .................................................. 61
spindle Bearing preload .............................. 62
gap removal ............................................... 64
SEcTiON 8: WiRiNG ...................................... 65
Wiring safety instructions ............................ 65
Electrical overview ...................................... 66
Electrical Cabinet identification .................... 67
Electrical Cabinet Wiring diagram ............... 68
Electrical Components (A) ........................... 69
Electrical Components (B) ........................... 70
Electrical Components (C) ........................... 71
SEcTiON 9: pARTS ....................................... 72
headstock shifting ....................................... 72
headstock gearing ...................................... 74
headstock spindle ....................................... 76
gearbox shifting .......................................... 78
gearbox gearing ......................................... 80
Apron Controls ............................................. 82
Apron gearing.............................................. 83
saddle & Cross slide ................................... 84
Compound slide & tool post ...................... 86
tailstock ....................................................... 87
Follow rest .................................................. 88
thread dial .................................................. 88
steady rest ................................................. 89
Change & End gears................................... 90
Bed & shaft .................................................. 91
stand & Brake .............................................. 93
Electrical ...................................................... 95
Accessories .................................................. 97
label placement .......................................... 98
WARRANTy AND RETuRNS ...................... 101
iNTRODucTiON ............................................... 2
Manual Accuracy ........................................... 2
Contact info.................................................... 2
Machine description ...................................... 2
identification ................................................... 3
Machine data sheet ...................................... 4
SEcTiON 1: SAFETy ....................................... 6
safety instructions for Machinery .................. 6
Additional safety instructions for
Metal lathes .................................................. 8
SEcTiON 2: ciRcuiT REQuiREMENTS ........ 9
220V single-phase operation ....................... 9
SEcTiON 3: SETup ....................................... 10
needed for setup ......................................... 10
unpacking .................................................... 10
inventory ...................................................... 11
Cleanup ........................................................ 12
site Considerations ...................................... 13
placing & Assembling lathe ........................ 14
Mounting to shop Floor ............................... 16
Checking gear oil ....................................... 16
test run ...................................................... 16
spindle Break-in .......................................... 19
recommended Adjustments ........................ 19
SEcTiON 4: OpERATiONS ........................... 20
operation overview ..................................... 20
Basic Controls .............................................. 21
Chuck & Faceplate Mounting....................... 24
3-Jaw Chuck ................................................ 26
4-Jaw Chuck ................................................ 28
Faceplate ..................................................... 29
Centers ........................................................ 30
offsetting tailstock ...................................... 32
tailstock Alignment ...................................... 33
drilling with tailstock ................................... 34
Coolant system............................................ 35
steady rest ................................................. 36
Follow rest .................................................. 37
Carriage stop ............................................... 37
Four-Way tool post ..................................... 38
spindle speed.............................................. 38
power Feed.................................................. 40
threading Controls ...................................... 46
SEcTiON 5: AccESSORiES ......................... 48