Generac GR160 - Manual (Page 2)

GENERATOR SPECIFICATIONS
TYPE .............................................................. Four-pole, revolving field
ROTOR INSULATION ............................................................... Class F
STATOR INSULATION ............................................................. Class F
TOTAL HARMONIC DISTORTION ............................................... <3%
BALANCED TELEPHONE INFLUENCE FACTOR ........................ <50
ALTERNATOR ......................................... Drip-proof guarded machine
BEARINGS (PRE-LUBED & SEALED) ................................................ 1
COUPLING ............................................................ Direct, Flexible Disc
LOAD CAPACITY (STANDBY)* ................................................... 100%
LOAD CAPACITY (PRIME)* ......................................................... 110%
NOTE: Emergency loading in compliance with NFPA 99, NFPA
110, paragraph 5-13.2.6. Generator rating and performance in
accordance with ISO8528-5, BS5514, SAE J1349, ISO3046 and
DIN6271 standards.
EXCITATION SYSTEM
PERMANENT MAGNET ............... Magnetically coupled DC current ✓
Eight-pole exciter w/ battery-driven field boost ✓
Mounted outboard of main bearing ✓
REGULATION ................................................................. Solid-state ✓
+1% regulation ✓
ENGINE SPECIFICATIONS
APPLICATION
& ENGINEERING DATA
GENERATOR FEATURES
n Four pole, revolving field generator, directly connected to the
engine shaft through a heavy-duty, flexible disc for permanent
alignment.
n Generator meets temperature rise standards for Class "F"
insulation as defined by NEMA MG1-22 and NEMA MG1-1.
n Stator windings are "trickle" varnished and rotor windings are "roll-
dipped" for complete Class H impregnation.
n All model designs pass a three-phase symmetrical short circuit
test to assure system protection and reliability.
n Unit tested for motor-starting ability by measuring instantaneous
voltage dip with a waveform data acquisition system.
n All models utilize an advanced wire harness design for reliable
interconnection within the circuitry.
n Magnetic circuit, including amortisseur windings, tooth and skewed
stator design, provides a minimal level of waveform distortion and
an electromagnetic interference level which meets accepted
requirements for standard AM radio, TV, and marine radio
telephone applications.
n Voltage waveform deviation, total harmonic content of the AC
waveform, and balanced T.I.F. (Telephone Influence Factor) have
been evaluated to acceptable standards in accordance with NEMA
MG1-22.
n Alternator is of drip-proof guarded construction.
n Fully life-tested protective systems, including "field circuit and
thermal overload protection" and standard main-line circuit
breakers capable of handling full output capacity.
n System torsional acceptability confirmed during Prototype Testing.
MAKE .............................................................................. JOHN DEERE
MODEL ................................................................................. 6081TF001
CYLINDERS .......................................................................................... 6
DISPLACEMENT .................................................. 8.1 Liter (497 cu. in.)
BORE ......................................................................... 116 mm (4.56 in.)
STROKE ..................................................................... 129 mm (5.06 in.)
COMPRESSION RATIO ............................................................. 16.5:1
INTAKE AIR ..................................................................... Turbocharged
NUMBER OF MAIN BEARINGS .......................................................... 7
CONNECTING RODS .......................................... 6-Drop Forged Steel
CYLINDER HEAD ................................................................... Cast Iron
PISTONS .................................................................... 6-Aluminum Alloy
CRANKSHAFT .............................................................. Hardened Steel
VALVE TRAIN
LIFTER TYPE .................................................................................. Solid
INTAKE VALVE MATERIAL .................................. Heat Resistant Steel
EXHAUST VALVE MATERIAL .............................. Heat Resistant Steel
HARDENED VALVE SEATS .............................................. Replaceable
ENGINE GOVERNOR
❐ ELECTRONIC ...................................................................... Standard
FREQUENCY REGULATION, NO-LOAD TO FULL LOAD ... 0.5%
STEADY STATE REGULATION ........................................... +0.25%
LUBRICATION SYSTEM
TYPE OF OIL PUMP ................................................................. Gerotor
OIL FILTER .............................................................. Full flow, Cartridge
CRANKCASE CAPACITY ......................................... 32 Liters (34 qts.)
COOLING SYSTEM
TYPE OF SYSTEM ................................ Pressurized, closed recovery
WATER PUMP ................................................... Pre-lubed, self-sealing
TYPE OF FAN ............................................................................ Pusher
NUMBER OF FAN BLADES ................................................................. 7
DIAMETER OF FAN ..................................................... 711 mm (28 in.)
COOLANT HEATER .................................................................. 1800 W
FUEL SYSTEM
FUEL .......................................................... #2D Fuel (Min Cetane #40)
(Fuel should conform to ASTM Spec.)
FUEL FILTER ........................................................................... 8 Micron
FUEL INJECTION PUMP ..................................................... Stanadyne
FUEL PUMP ............................................................................... Electric
INJECTORS ........................................................ Pintel Type, 2100 PSI
ENGINE TYPE ............................................................... Direct Injection
FUEL LINE (Supply) ................................................. 6.35 mm (0.25 in.)
FUEL RETURN LINE ................................................ 6.35 mm (0.25 in.)
ELECTRICAL SYSTEM
BATTERY CHARGE ALTERNATOR ......................... 55 Amps at 12 V
STARTER MOTOR ........................................................................ 12 V
RECOMMENDED BATTERY .................... (1) 12 Volt, 135 A.H., 4DLT
GROUND POLARITY .............................................................. Negative
* Rating definitions - Standby: Applicable for supplying emergency power for the duration of the utility power outage. No overload capability is available for this rating. (All ratings in accordance with BS5514, ISO3046
and DIN6271). Prime (Unlimited Running Time): Applicable for supplying electric power in lieu of commercially purchased power. Prime power is the maximum power available at variable load. A 10% overload
capacity is available for 1 hour in 12 hours. (All ratings in accordance with BS5514, ISO3046, ISO8528 and DIN6271).
GR160