Miller Electric Welding User Manual

Page 14

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OM-169 510 Page 10

PAW/Computer

Torch Cable

Support Bracket

Ground

Rod No.2

Braided

Interface

Servo

Ground

Cable

Robot Control

High Frequency

Filter Box

Shock Sensor

Cable

Torch

Braided

Cable

115VAC Input

Power Cord

WC 100B

Plasma

Welding

Console

Torch Cable

In Protective

Case

Shock

Sensor

Cable

Light

Box

Ground

Cable

Coolant

System

DC Welding

Power

ST-800 735-A

Hanger

Source

Welding

Gun

Body

Ground

Rod No.1

Figure 3-11. MRV

2

Robot PAW System

3.

Route remaining end of another ground cable to
the plasma welding console. Connect ground
cable together with the lead from the shield sleev-
ing after completing internal connections (see
Section 3-8).

4.

Route remaining end of the last ground cable to
the welding power source. Connect ground cable
to welding power source case unless welding
power source is equipped with a plastic case,
then no connection is necessary.

3-6.

TORCH CABLE INTERNAL CONNECTIONS
TO PLASMA WELDING CONSOLE
(Figure 3-12)

WARNING: ELECTRIC SHOCK can kill.

Do not touch live electrical parts.

Shut down robot and welding power source,
and disconnect input power employing lock-
out/tagging procedures before inspecting or
installing.

Lockout/tagging procedures consist of padlock-
ing line disconnect switch in open position, re-
moving fuses from fuse box, or shutting off and
red-tagging circuit breaker or other disconnect-
ing device.

MOVING PARTS can cause serious injury.

Keep away from moving parts.

HOT SURFACES can cause severe burns.

Allow cooling period before servicing.

To make torch cable internal connections, proceed as
follows:

1.

Remove WC 100B wrapper.

2.

Route torch cable through strain relief on front
panel.

3.

Connect 2 cables and 2 hoses to torch mounting
panel. The color-coded cables and hoses match
the color-coded connectors as follows:

a. Red to red

b. Yellow to yellow

c. Black to black

d. Green to green

4.

Reinstall WC 100B wrapper.

3-7.

PAW INTERFACE PANEL – COMPUTER IN-
TERFACE CONNECTION (Figure 3-1,
Figure 3-10, And Figure 3-11)

Connect plug PLG21 attached to cord extending from
the PAW Interface panel front panel to weld current relay
receptacle RC8 on the Computer Interface front panel.
Make connections as follows: align keyway, insert plug,
and rotate threaded collar fully clockwise.

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