11a-9-4, 4g1 engine (e - w), Inspection – Mitsubishi Motors 4G1 User Manual

Page 73

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4G1 ENGINE (E - W) -

Cylinder Head and Valves

11A-9-4

PWEE9520

E

Nov. 1995

Mitsubishi Motors Corporation

A

C

"

VALVE STEM SEAL REMOVAL

INSPECTION

1. CYLINDER HEAD

(1) Before cleaning the cylinder head, check it for water leaks,

gas leaks, cracks, and other damage.

(2) Remove all oil, water scale, sealant, and carbon. After

cleaning the oil passages, blow air through them to verify

that they are not blocked.

(3) Check for distortion in the cylinder head gasket surface

using a straight edge and thickness gauge. If distortion

exceeds the specified limit, grind the gasket surface to

specification.

Gasket surface distortion
Standard value:

0.05 mm or less

Limit:

0.2 mm

Grinding limit:

0.2 mm

Cylinder head height (specification when new):

SOHC 12-VALVE: 106.9 - 107.1 mm
SOHC 16-VALVE: 119.9 - 120.1 mm
DOHC: 131.9 - 132.1 mm

Caution
No more than 0.2 mm of stock may be removed from
the cylinder head and cylinder block mating surfaces
in total.

2. VALVES

(1) Check the valve face for correct contact. If contact is

uneven or incomplete, reface the valve seat.

(2) If the margin is less than specified, replace the valve.

Standard value:

Intake

:

1.0 mm

Exhaust: 1.5 mm

Limit:

Intake: 0.5 mm
Exhaust: 1.0 mm

PWEE9520-A

E

Dec. 1998

Mitsubishi Motors Corporation

Revised

Contact (must

be in center of

face)

Margin

6EN0542

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