3. run-in procedure using resistance grid – Miller Electric Big Blue 502P User Manual

Page 44

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OM-491 Page 40

9-3. Run-In Procedure Using Resistance Grid

S-0684

Y Stop engine.
Y Do not touch hot exhaust

pipe, engine parts, or load

bank/grid.

Y Keep exhaust and pipe away

from flammables.

1

Resistance Grid

Use grid sized for generator rated

output.
Turn Off grid.
2

Welding Generator

Place A/V range switch in maxi-

mum position, A/V control in mini-

mum position, and Output Selector

switch (if present) in either DC

position.
3

Weld Cables

Connect grid to generator weld

output terminals using proper size

weld cables with correct connec-

tors (polarity is not important).
4

Voltmeter

5

Clamp-On Ammeter

Connect voltmeter and ammeter as

shown, if not provided on generator.
Start engine and run for several

minutes.
Set grid switches and then adjust

generator A/V control so load

equals rated generator output (see

nameplate).
Check generator and meters after

first five minutes then every fifteen

minutes to be sure generator is

loaded properly.

.

Check oil level frequently dur-
ing run-in; add oil if needed.

After one hour (minimum), place

A/V control in minimum position,

then shut down grid to remove load.

Run engine several minutes at no

load.
Y Stop engine and let cool.
6

Engine Exhaust Pipe

Repeat procedure if wetstacking is

present.

1

3

2

5

6

+

4

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