Metabo Welding Transformers and Rectifiers SB 160 C User Manual

Page 7

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Stick electrodes can be classified according to their coating as under:

Type Code
Type
Coating
Characteristics

Type of Slag
-
Slag Removal Ability

Penetration Depth
-
Gap Bridging Ability

Weld Appearance

Characteristics

Electrode Manipula-
tion

O
Bare Electrode

finely distributed arc
stabilizers in the
electrode material

minimal slag

shallow
-
excellent

more difficult to weld
than any other stick
electrode

very high deposition
rate, minimal heat
stress, little heat
distortion

convex, coarsely
rippled

OO
Flux-Core Electrode

arc stabilizers rolled
into the electrode's
core

minimal slag

average to deep
-
excellent

slightly easier to
weld than bare
electrodes

good deposition
rate, minimal heat
stress, little weld
distorition,
especially for root
welds

convex
-
coarsely rippled

N
Titania Oxide Type

high contens of
titanium oxide

porous, even slag
blanket
-
easily removed

average
-
good to excellent,
depending on
coating thickness

weldability of fillet
welds improves with
increasing coating
thickness

general purpose
electrodes, for
steels sensitive to
welding conditions,
for thin plate

slightly convex to
flat, finely to
medium-coarsely
rippled

flat, finely rippled

Es
Acid-Coated Type

high contents of
heavy metal oxides

porous, even slag
blanket

deep
-
average

weldability of fillet
welds improves with
increasing coating
thickness

for steels sensitive
to welding
conditions, requires
good weld
preparation

Ox
Iron Oxide Type

high contents of iron
oxides

tight slag blanket of
evenly distributed
thickness
-
very easily

shallow
-
very poor

good weldability,
fillet welds in gravity
position only

for unalloyed low-
carbon steels,
requires good weld
preparation

concave, very finely
rippled

Kb
Basic Low-
Hydrogen Type

high contents of
calcium or other
alkaline carbonates

thick slag blanket
-
fair

medium
-
good

handling requires
some practice, in
particular when
setting electrode to
and removing from
weld

particularly suitable
for thick plate and
rigid assemblies, for
high-carbon steels,
for thermo steels

slightly convex,
medium-coarsely
rippled

Ze
Cellulose Type

high contents of
organic components

minimal, often
quickly solidifying
thin slag blanket
-
easy

deep
-
very good

good handling as
only minimal slag,
heavy fume
generation

for out-of-position
welding

slightly convex,
rippled

17

In addition to the electrodes types shown in the above table there are several special types available coded SO. Cast
iron electrodes, for example, fall into this class.
When buying Kb and So type electrodes make sure they are suitable for AC current. As far as the quality grades are
concerned, a higher number indicates a better grade quality. For common low-carbon steels grades 7 - 9 are best
suitable.
The last letter of the code shown on the stick electrode indicates the coating thickness.

d

=

light coating

m

=

medium coating

s

=

heavy coating

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