Milwaukee HEAVY-DUTYSANDERS 6148 User Manual

Page 10

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page 10

Grinding (Fig. 13)

1. If you have just installed a grinding wheel or are just beginning a

period of work, test wheel by letting it spin for one minute before

applying it to the workpiece.
NOTE: Out-of-balance wheels can mar workpiece, damage the tool,

and cause stress to wheel that may cause wheel failure.

2. Firmly grasp body of tool and side handle before starting and while

using tool. Allow wheel to come to full speed before starting to grind.

3. When grinding, hold sander/grinder at a 5

o

to 15

o

angle, using con-

stant pressure for a uniform finish. Too great an angle causes con-

centrated pressure on small areas which may gouge or burn work

surface.

4. Control pressure and surface contact between disc and workpiece.

Too much pressure slows cutting speed.

Using Cut-Off Wheels (Fig. 14)
Type “1” Cut-Off Wheels are suited for small cut-off and shallow notch-

ing operations only.
1. Firmly grasp body of tool and side handle before starting and while

using tool. Allow wheel to come to full speed before starting.

2. When using a cut-off wheel, hold Sander/Grinder as shown, using

only the edge of the wheel.

A Type “1” guard must be installed when using a cut-off

wheel to provide maximum protection for the operator if the

wheel should break.

WARNING!

Fig. 14

3. Control pressure and surface contact between disc and workpiece.

Too much pressure slows cutting speed.

Fig. 13

Hold at a 5° to 15° angle

Everyone in the area must wear protective clothing and

safety goggles or face shields. Fatigued wires and residue

will fly off the brush with considerable force, causing

potential for serious injury.

WARNING!

Installing Wire Cup Brushes (Fig. 15)

2. To install, thread wire cup brush onto spindle. Press the spindle lock

button while tightening brush with a 7/8" open end wrench (not

provided with tool).

3. To remove wire cup brush, unplug tool and reverse procedure.

Using Wire Wheel Brushes (Fig. 16)

1. Unplug tool and place it upside down on a level surface as shown.

Remove any accessories from spindle.

Fig. 15

Wire Cup Brush

Wire Wheel Brush

Fig. 16

Guard

Wire wheel brushes are useful for removing rust, scale, burrs, weld

slag, etc. A wide variety of wire brushes are available for many

applications.
Test wire wheel brush for balance and loose or damaged wires by

running tool at no load speed for at least one minute before applying it to

your work. During this time, no one should stand in front of or in line with

it. When applying brush to work, avoid using too much pressure. This

causes over-bending of wires and heat build-up resulting in premature

wire breakage, rapid dulling and reduced brush life. Instead of using

more pressure, try a wire wheel brush with more aggressive cutting

action (increased wire size, decreased wire length or different brush

type, i.e. knot type instead of crimped wire type).

Because the wires on wire wheel brushes are directed

towards the operator, a guard must be used to protect the

operator when fatigued wires break.

WARNING!

Using the face of a Cut-Off Wheel (as in grinding) will cause

the Wheel to crack and break, resulting in serious personal

injury.

WARNING!

Never exceed Maximum Safe Operating Speed of brush. Do

not use a damaged brush or one which is functioning

improperly (throwing wires, out-of balance, etc.). these

conditions increase the possibility of further brush failure

and possible injury. Discard and replace damaged brushes

immediately.

WARNING!

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